The tower furnace design was selected to minimize
distortion and provide optimum material handling. The furnace is
electrically heated with bayonet heating elements and utilizes a mesh
and motor insulation method used in many of our aluminum process
furnaces. The furnace is supported by structural members which
span the quench pit below.
To move the work in and out of the furnace, SECO/WARWICK
designed a rotating carousel that contained two drywell positions and
two quench well positions. To load the work into and out of the
well positions, a load carriage was supplied to raise the tubing from
floor level up to a vertical position adjacent to the furnace. The
carriage locks in place after reaching the vertical position, and the
tubing is lowered down into one of the drywell chambers at the carousel,
then released. The carousel rotates and positions the load
directly under the furnace. The furnace hoist lifts the work
vertically into the furnace chamber for heat treating. The
carousel is then rotated, to position one of the two quenching wells under
the furnace.
Following heat treatment, the furnace door opens, and
the work is lowered into the water filled pit. The rate at which
the work is lowered is controlled by a variable speed hoist. Any distortion
that occurs and the resulting metallurgical
properties obtained, are directly related to the speed in which the work
enters the water. By vertically hanging the load, and controlling
the speed in which the work enters the water, distortion can be better
controlled so that a wide range of sizes can be processed. The temperature uniformity
obtained in the furnace is plus or minus 3 degrees F.