Product Bulletin
Recommended Uses for SECO/WARWICK Atmosphere Generators
Protective Atmosphere
SECO/WARWICK manufactures three types of protective
gas atmosphere generators: Endogas® (endothermic),
Exogas® (exothermic) and Ammogas® (dissociated ammonia). SECO/WARWICK's
refrigerant dryers reduce dew point of exothermic atmospheres from
105°F/40°C to 40°F/4°C.
To learn more about the practical implementation of an atmosphere generator in your facility, follow this link for a background paper from the Furnace Controls & Sensors 2006 Conference that provides basic information: How to achieve the Best Performance and Longest Life from your Gas Generator.
The following chart may be used as a guideline for selecting protective atmosphere for a heat treatment process:
| Metals to be processed |
Process |
Time Cycle |
Appearance |
Temperature Range |
Protective Atmosphere |
| Long |
Short |
Bright |
Clean |
°F |
see notes below |
| Low Carbon Steels |
Anneal |
|
x |
x |
|
1200-1350 |
Exogas 2, 5 |
| Med. & High Carbon Steels |
Anneal (no decarb) |
x |
x |
x |
|
1200-1450 |
Endogas |
| Alloy Steels, Medium & High Carbon |
Anneal (no decarb) |
x |
x |
x |
|
1300-1600 |
Endogas |
| High Speed Tool Steels, Molybdenum |
Anneal (no decarb) |
x |
x |
x |
|
1400-1600 |
Endogas |
| Stainless Steels, Chromium & Nickel Chromium |
Anneal |
x |
x |
x |
|
1800-2100 |
Endogas |
| Copper |
Anneal |
x |
x |
x |
|
400-1200 |
Exogas 3 |
| Various Brasses |
Anneal |
x |
x |
|
x |
800-1350 |
Exogas 3 Ammogas |
| Copper-Nickel Alloys |
Anneal |
x |
x |
x |
|
800-1400 |
Exogas 3 |
| Silicon Copper Alloys |
Anneal |
x |
x |
x |
|
1200-1400 |
Exogas 2, 5 |
| Aluminum Alloys |
Anneal & Homogenize |
x |
x |
x |
|
700-1100 |
Exogas 2, 3, 5 |
| Low Carbon & Silicon Steels |
Anneal |
|
x |
|
x 6 |
1400-1500 |
Exogas 2, 5 |
| Low Carbon & Silicon Steels |
Bluing |
|
x |
|
x |
850-950 |
Exogas 4, 5 |
| Low Carbon Steels |
Copper Brazing |
|
x |
x |
|
2050 |
Exogas 2,
5 |
| Medium, High Carbon & Alloy Steels |
Copper Brazing (no decarb) |
|
x |
x |
|
2050 |
Endogas |
| High Carbon, High Chromium Steels |
Copper Brazing (no decarb) |
|
x |
x |
|
2050 |
Ammogas |
| Stainless Steels |
Copper Brazing Phosphorous Copper |
|
x |
x |
|
2050 |
Ammogas |
| Copper or Brass |
Brazing or Silver Soldering |
|
x |
x |
|
1200-1600 |
Exogas 3 |
| Carbon & Alloy Steels |
Hardening (no decarb) |
|
x |
|
x |
1400-2400 |
Endogas |
| Medium & High Carbon Steels |
Hardening (no decarb) |
|
x |
x |
|
1400-1800 |
Endogas |
| Alloy Steels, Medium & High Carbon |
Hardening (no decarb) |
|
x |
x |
|
1400-1800 |
Endogas |
| High Speed Tool Steels, Molybdenum |
Hardening (no decarb) |
|
x |
x |
|
1800-2400 |
Endogas |
| All classes of Ferrous Metals |
Tempering or Drawing |
|
x |
x |
|
400-1200 |
Exogas 2, 5 |
| Carburizing Steels |
Gas Carburizing |
x |
|
|
x |
1400-1800 |
Endogas 1 |
| Low Carbon Steels |
Normalizing |
x |
x |
|
|
1600-1850 |
Exogas 2, 5 Endogas |
| High Carbon & Alloy Steels |
Normalizing (no decarb) |
x |
x |
|
|
1500-2000 |
Endogas |
Notes:
(1) Exothermic atmosphere may be used as a carrier
(2) Rich gas atmosphere
(3) Lean gas atmosphere
(4) Medium rich gas atmosphere
(5) 40°F dew point atmosphere
(6) Slight oxide
|