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Product Bulletin

Recommended Uses for SECO/WARWICK Atmosphere Generators

Protective Atmosphere

SECO/WARWICK manufactures three types of protective gas atmosphere generators:  Endogas® (endothermic), Exogas® (exothermic) and Ammogas® (dissociated ammonia).  SECO/WARWICK's refrigerant dryers reduce dew point of exothermic atmospheres from 105°F/40°C to 40°F/4°C.  

To learn more about the practical implementation of an atmosphere generator in your facility, follow this link for a background paper from the Furnace Controls & Sensors 2006 Conference that provides basic information:   How to achieve the Best Performance and Longest Life from your Gas Generator.  

The following chart may be used as a guideline for selecting protective atmosphere for a heat treatment process:

Metals to be processed Process Time Cycle Appearance Temperature Range Protective Atmosphere
Long Short Bright Clean °F see notes below
Low Carbon Steels Anneal   x x   1200-1350 Exogas   2, 5
Med. & High Carbon Steels Anneal
(no decarb)
x x x   1200-1450 Endogas 
Alloy Steels, Medium & High Carbon Anneal
(no decarb)
x x x   1300-1600 Endogas 
High Speed Tool Steels, Molybdenum Anneal
(no decarb)
x x x   1400-1600 Endogas 
Stainless Steels, Chromium & Nickel Chromium Anneal x x x   1800-2100 Endogas 
Copper Anneal x x x   400-1200 Exogas 3      
Various Brasses Anneal x x   x 800-1350 Exogas 3 Ammogas 
Copper-Nickel Alloys Anneal x x x   800-1400 Exogas 3
Silicon Copper Alloys Anneal x x x   1200-1400 Exogas   2, 5
Aluminum Alloys Anneal & Homogenize x x x   700-1100 Exogas   2, 3, 5
Low Carbon & Silicon Steels Anneal   x   x 6 1400-1500 Exogas   2, 5
Low Carbon & Silicon Steels Bluing   x   x 850-950 Exogas   4, 5
Low Carbon Steels Copper Brazing   x x   2050 Exogas   2, 5      
Medium, High Carbon & Alloy Steels Copper Brazing
(no decarb)
  x x   2050 Endogas
High Carbon, High Chromium Steels Copper Brazing
(no decarb)
  x x   2050 Ammogas 
Stainless Steels Copper Brazing Phosphorous Copper   x x   2050 Ammogas 
Copper or Brass Brazing or Silver Soldering   x x   1200-1600 Exogas   3
Carbon & Alloy Steels Hardening
(no decarb)
  x   x 1400-2400 Endogas
Medium & High Carbon Steels Hardening
(no decarb)
  x x   1400-1800 Endogas 
Alloy Steels, Medium & High Carbon Hardening
(no decarb)
  x x   1400-1800 Endogas 
High Speed Tool Steels, Molybdenum Hardening
(no decarb)
  x x   1800-2400 Endogas
All classes of Ferrous Metals Tempering or Drawing   x x   400-1200 Exogas 2, 5
Carburizing Steels Gas Carburizing x     x 1400-1800 Endogas  1
Low Carbon Steels Normalizing x x     1600-1850 Exogas   2, 5 Endogas
High Carbon & Alloy Steels Normalizing
(no decarb)
x x     1500-2000 Endogas 

Notes:
(1) Exothermic atmosphere may be used as a carrier
(2) Rich gas atmosphere
(3) Lean gas atmosphere
(4) Medium rich gas atmosphere
(5) 40°F dew point atmosphere
(6) Slight oxide

Maintenance Tips for Atmosphere Generators:

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Thermal Process Team equipment is manufactured by both SECO/WARWICK &
ELTERMA S.A., Poland

ELTERMA SECO/WARWICK Group Poland

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©1995-2008 SECO/WARWICK Corporation

The latest design, materials and equipment specifications should be obtained from the company before any reliance is placed on the enclosed since changes may occur due to product improvement.