[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2021\/05\/slider-Afterburner.jpg” alt=”VOC removal – the device that effectively reduces the emissions of volatile organic compounds (Afterburner)” title_text=”VOC removal – the device that effectively reduces the emissions of volatile organic compounds (Afterburner)” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”section” _builder_version=”4.16″ custom_padding=”25px|||” transparent_background=”off” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” global_colors_info=”{}”][et_pb_row column_structure=”3_4,1_4″ admin_label=”row” _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”0px|||” custom_padding=”0px|||” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_breadcrumbs _builder_version=”4.10.3″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_breadcrumbs][et_pb_text _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n
VOC thermal oxidizers have been used to mitigate harmful emissions from Aluminum heat exchanger production lines for decades. That same afterburner solution is now applied to aluminum coil annealing in Mass Flow and Vortex furnaces.<\/p>\n
Thermal afterburners are used in\u00a0the automotive and aluminum industries to\u00a0destroy industrial contaminants such as\u00a0volatile organic compounds (VOC), in\u00a0particular aromatic hydrocarbons.<\/p>\n
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Large quantities of oil are often used for aluminum roll-forming. The oil vaporizes during heat treating, emitting hazardous organic compounds. To prevent these VOCs from threatening health and the environment, the heat treat furnace exhaust is run through an afterburner to ensure complete combustion of hazardous compounds. Afterburners are typically supplied together with the degreaser units included with Controlled Atmosphere Brazing (CAB) lines. As emission mitigation efforts have increased, afterburners are also frequently paired with mass flow and Vortex aluminum annealing furnaces.<\/p>\n
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Volatile Organic Compounds (VOC) are a group of organic compounds which easily volatilize or vaporize with the presence of sunlight. At the same time, they release hazardous substances to the environment. VOC contain various chemicals. Some of them can have short- and long-term negative effects on health. Short-term effects on health include eye, nose and throat irritation, headaches, coordination impairment and nausea. Long-term effects can cause serious liver, kidney and central nervous system failure. Long-term exposure to high concentrations of VOC can cause cancer. In a thermal afterburner, after heating up to an appropriate temperature, the VOC industrial contaminants act as fuel, sustaining the combustion reaction on their own. During the combustion process, the contaminants are chemically transformed into neutral by-products, such as water and carbon dioxide, that can be safely discharged as flue gas. Due to the high process temperature, thermal afterburners are usually fitted with an energy-recovery system.\u00a0 The heat-recovery systems make it possible to reduce energy consumption by up to 70%.<\/p>\n
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\/<\/span><\/strong> Combustion of volatile organic compounds [\/et_pb_tab][et_pb_tab title=”Advantages” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/<\/span><\/strong> Complete combustion of volatile organic compounds even at\u00a0temperatures as\u00a0low as\u00a0650\u00b0C [\/et_pb_tab][et_pb_tab title=”Processes” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/<\/span><\/strong> Aluminum brazing [\/et_pb_tab][et_pb_tab title=”Industries” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/<\/span><\/strong> Aviation [\/et_pb_tab][et_pb_tab title=” ” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n \/<\/span><\/strong> In the case of oily loads, Total Organic Carbon (TOC) emissions are reduced below limits [\/et_pb_tab][\/et_pb_tabs][et_pb_text module_class=”faq-title” _builder_version=”4.19.2″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n [\/et_pb_text][dipl_faq_page_schema _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][dipl_faq_page_schema_item faq_question=”What are VOCs and how to remove them from the aluminum coil annealing furnace?” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n Volatile Organic Compounds (VOC) are a group of organic compounds which easily volatilize or vaporize with the presence of sunlight. At the same time, they release hazardous substances to the environment. VOC contain various chemicals. Some of them can have short- and long-term negative effects on health. Short-term effects on health include eye, nose and throat irritation, headaches, coordination impairment and nausea. Long-term effects can cause serious liver, kidney, and central nervous system failure. Large quantities of oil are often used during the aluminum flat rolled products manufacturing and corrugation process. The oil evaporates during the heat treatment process, emitting hazardous organic compounds. VOC combustion process that takes place in Thermal Oxidizer guarantees low Total Organic Carbon emission rate compliant with allowed norms. Industrial pollutions act as an additional fuel source when heated to the appropriate temperature. The same ensuring VOC high efficiency combustion. During combustion, impurities are chemically transformed into harmless by-products such like water and carbon dioxide. Afterwards, it can be safely discharged as exhaust gases. Because of that the VOC Thermal Oxidizer is used by industries like aluminum rolling mills, food packing, cans, paper production, automotive etc. to protect the health and the environment.<\/p>\n [\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=”Which VOCs removal equipment is the most economical and efficient?” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n VOC Thermal Oxidizer is relatively small and inexpensive device but it\u2019s very effective to protect the environment by combustion of Volatile Organic Compounds. Our equipment can be gas or electrically heated and dedicated to installations where a large amount of oil exists in the load. It can be equipped with a heat exchanger installed around the combustion chamber, reducing energy consumption up to 50%.<\/p>\n [\/dipl_faq_page_schema_item][\/dipl_faq_page_schema][et_pb_code admin_label=”Code” _builder_version=”4.23.1″ _module_preset=”default” global_module=”123774″ saved_tabs=”all” global_colors_info=”{}”] PREMIUM LIBRARY<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”R&D en” module_class=”product_widget_wrap_rd” _builder_version=”4.23.1″ _module_preset=”default” text_orientation=”center” global_module=”167835″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n R&D<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n AUTOMATION<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SERVICE EN” module_class=”product_widget_wrap_service” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167859″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SERVICE<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SUPLEMENTALS EN” module_class=”product_widget_wrap_supleme” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167809″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SUPPLEMENTALS:<\/span><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product brochure” module_class=”suplementals_product_brochure suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product brochure<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product catalogue en alu” module_class=”suplementals_product_catalogue suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”170219″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product catalogue<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product infographic” module_class=”suplementals_product_infographic suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]Product infographic<\/a>[\/et_pb_text][et_pb_text admin_label=”Product movie playlsit alu en” module_class=”suplementals_product_movie suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”170220″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product video<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n DNA\/BOOK<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\n
\/<\/span><\/strong> Reduction of VOC emissions
\/<\/span><\/strong> Gas heating system comprising one compact gas burner with gas path
\/<\/span><\/strong> High-efficiency insulation of the combustion chamber
\/<\/span><\/strong> Independent control system equipped with a safety system in case of flame extinction<\/p>\n
\/<\/span><\/strong> High reduction of VOC (Volatile Organic Compounds) emission, down to\u00a050 mg\/Nm3 Total Organic Carbon (TOC), even down to\u00a030 mg\/Nm3 TOC in\u00a0selected applications
\/<\/span><\/strong> Compliant with European standards
\/<\/span><\/strong> Afterburner can be\u00a0retrofit to\u00a0already operating furnace systems<\/p>\n
\/<\/span><\/strong> Heat treatment of metals<\/p>\n
\/<\/span><\/strong> Automotive<\/p>\n
\/<\/strong><\/span> Ecological, bio-soluble insulation with a properly selected thickness optimizes heat losses through the walls<\/p>\nFAQ<\/h3>\n