{"id":125890,"date":"2022-04-14T13:04:04","date_gmt":"2022-04-14T11:04:04","guid":{"rendered":"https:\/\/www.secowarwick.com\/?page_id=125890"},"modified":"2026-02-04T12:12:25","modified_gmt":"2026-02-04T11:12:25","slug":"vim-jet-caster","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/vim-jet-caster\/","title":{"rendered":"Vacuum Induction Melting JetCaster DS\/SC DGCC"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2022\/04\/JETCaster-slider-2.jpg&#8221; alt=&#8221;Vacuum Induction Melting furnace&#8221; title_text=&#8221;Slider Jet Caster&#8221; align_tablet=&#8221;center&#8221; align_phone=&#8221;&#8221; align_last_edited=&#8221;on|desktop&#8221; _builder_version=&#8221;4.16&#8243; custom_margin=&#8221;||35px|&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_breadcrumbs _builder_version=&#8221;3.6&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_4,1_4&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_margin=&#8221;0px|||&#8221; custom_padding=&#8221;0px|||&#8221; make_fullwidth=&#8221;off&#8221; use_custom_width=&#8221;off&#8221; width_unit=&#8221;on&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.23.1&#8243; custom_margin=&#8221;45px|||&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1 align=\"justify\">A\u00a0vacuum casting system with a\u00a0gas-enhanced crystallization method<\/h1>\n<h3 align=\"justify\">Vacuum Induction Melting furnace for production of advanced DS\/SC parts.<\/h3>\n<p>JetCaster VIM DS\/SC DGCC is used to\u00a0produce high-quality precision turbine blades castings in\u00a0the aviation and energy industry. The crystallization method is enhanced by\u00a0injection of cooling gas which improves casting structure and reduces overall process time.<\/p>\n<p>[\/et_pb_text][et_pb_tabs module_class=&#8221;red-tabs eco-tab3&#8243; _builder_version=&#8221;4.23.1&#8243; custom_css_main_element=&#8221;margin-top: 2rem;||margin-bottom: 2rem;&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_tab title=&#8221;Overview &#8221; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>The innovative JetCaster technology opens up several new possibilities in&nbsp;the field of the monocrystalline casting of nickel and cobalt base superalloys. Years of work of our R&amp;D engineers on&nbsp;the development of a&nbsp;new technology of monocrystalline castings have allowed us to&nbsp;create a&nbsp;device equipped with a&nbsp;casting cooling system with a&nbsp;supersonic argon stream.<br \/>The furnace is characterized by&nbsp;a&nbsp;modular structure and easy adaptation to&nbsp;various geometries of casting molds thanks to&nbsp;solutions such as&nbsp;automatic replacement of the thermal baffle, replaceable melt boxes adapted to&nbsp;different size batches, and the possibility of the easy configuration of the gas blowing system.<\/p>\n<p>[\/et_pb_tab][et_pb_tab title=&#8221;Features&#8221; _builder_version=&#8221;4.23.1&#8243; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Metal casting under vacuum or\u00a0in\u00a0a\u00a0controlled inert gas atmosphere<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>One touch vacuum system startup and shutdown<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Industrial touchscreen operator interface with selectable languages<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>All electric and pneumatic actuators, no\u00a0hydraulics<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Horizontal and vertical feed systems for bulk feed, ingots, and\/or liners<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Teachable one or\u00a0two-axis precision pouring systems with manual and automated profile pouring<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Door mounted melt box for fast change-out and easy overhead access<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Precision melt temperature measurement with combination Opto\/TC calibration independent of crucible fill ratio<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Single or\u00a0multi-zone mold heaters<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Closed loop DS\/SC solidification control temperature and withdrawal position<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Partial pressure control melting and inert gas mold cooling<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Safe and environmentally friendly technology<\/p>\n<p>[\/et_pb_tab][et_pb_tab title=&#8221;Advantages&#8221; _builder_version=&#8221;4.23.1&#8243; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Ability to\u00a0achieve <strong>Directional<\/strong> <strong>Solidified<\/strong> and <strong>Single Crystal<\/strong> castings through Bridgman method or\/and Developed Gas Cooling Crystallization method<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Obtaining fragmentation of the casting microstructure determined by&nbsp;the PDAS parameter, which significantly shortens the time of heat treatment of castings<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Specifically designed for aerospace, energy, defense industries<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>The low percentage of casting defects, both macro and microstructural<br \/><strong><span style=\"color: #dc291e;\">\/ <\/span><\/strong>Significant shortening the monocrystalline casting process compared to&nbsp;the classic process due to&nbsp;the increased speeds of mold withdrawal<\/p>\n<p>[\/et_pb_tab][et_pb_tab title=&#8221; &#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span data-contrast=\"none\">The JetCaster furnace allows customers for:<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/h2>\n<p><span data-contrast=\"none\"><strong><span style=\"color: #ff0000;\">\/<\/span><\/strong> Casting crystallization time reduction by\u00a050%<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\"><br \/><\/span><span data-contrast=\"none\"><strong><span style=\"color: #ff0000;\">\/<\/span><\/strong> Increase in\u00a0production efficiency by\u00a082%<br \/><\/span><span data-contrast=\"none\"><strong><span style=\"color: #ff0000;\">\/<\/span><\/strong> Production energy consumption reduction by\u00a040%<br \/><\/span><span data-contrast=\"none\"><strong><span style=\"color: #ff0000;\">\/<\/span><\/strong> Cooling water consumption reduction by\u00a050%<\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\"><br \/><\/span><span data-contrast=\"none\"><strong><span style=\"color: #ff0000;\">\/<\/span><\/strong> Production of twice as\u00a0many castings with a\u00a0comparable level of energy demand. <\/span><span data-ccp-props=\"{&quot;134233117&quot;:false,&quot;134233118&quot;:false,&quot;201341983&quot;:0,&quot;335551550&quot;:6,&quot;335551620&quot;:6,&quot;335559738&quot;:0,&quot;335559739&quot;:0,&quot;335559740&quot;:240}\">\u00a0<\/span><\/p>\n<p>[\/et_pb_tab][\/et_pb_tabs][et_pb_code admin_label=&#8221;Code&#8221; 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locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\"><a class=\"small-button smallred rfq-gtm-product-widget\" href=\"https:\/\/www.secowarwick.com\/en\/request-for-quote\/\"><span class=\"product_wigtet_name\">REQUEST FOR QUOTE<\/span><\/a><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[et_pb_breadcrumbs _builder_version=&#8221;3.6&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs]A\u00a0vacuum casting system with a\u00a0gas-enhanced crystallization method Vacuum Induction Melting furnace for production of advanced DS\/SC parts. JetCaster VIM DS\/SC DGCC is used to\u00a0produce high-quality precision turbine blades castings in\u00a0the aviation and energy industry. The crystallization method is enhanced by\u00a0injection of cooling gas which improves casting structure and reduces overall process time.The innovative [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":87694,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-125890","page","type-page","status-publish","has-post-thumbnail"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/125890","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=125890"}],"version-history":[{"count":32,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/125890\/revisions"}],"predecessor-version":[{"id":189366,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/125890\/revisions\/189366"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media\/87694"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=125890"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}