{"id":182687,"date":"2025-06-03T09:33:54","date_gmt":"2025-06-03T07:33:54","guid":{"rendered":"https:\/\/www.secowarwick.com\/professional-technical-services\/ekonomiczne-zmiany-w-konstrukcji-piecow\/"},"modified":"2025-09-23T14:12:35","modified_gmt":"2025-09-23T12:12:35","slug":"outdated-furnace-designs-could-be-costing-you","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/professional-technical-services\/outdated-furnace-designs-could-be-costing-you\/","title":{"rendered":"Cost-effective modifications in furnace design"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; module_class=&#8221;skos-slider-bottom innowacje-top serwis-naglowek-2025&#8243; _builder_version=&#8221;4.23.1&#8243; background_enable_image=&#8221;off&#8221; custom_padding=&#8221;0px||0px|&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;0px||0px|&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;naglowek-innowacje&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_text_color=&#8221;#ffffff&#8221; header_2_font_size=&#8221;35px&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;||100px|&#8221; custom_padding_last_edited=&#8221;off|desktop&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #000000;\"><span style=\"color: #dc291e;\">\/<\/span>COST-EFFECTIVE MODIFICATIONS IN&nbsp;FURNACE DESIGN<\/span><\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; _builder_version=&#8221;4.16&#8243; background_color=&#8221;#ffffff&#8221; custom_margin=&#8221;0px|||&#8221; custom_padding=&#8221;0px|||&#8221; transparent_background=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;2&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|30px|||false|false&#8221; custom_padding_tablet=&#8221;|0px|||false|false&#8221; custom_padding_phone=&#8221;|0px|||false|false&#8221; custom_padding_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_breadcrumbs _builder_version=&#8221;3.0.47&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs][et_pb_text module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1>COST-EFFECTIVE MODIFICATIONS IN&nbsp;FURNACE DESIGN<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_4,1_4&#8243; use_custom_gutter=&#8221;on&#8221; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;0px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_4&#8243; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|30px|||false|false&#8221; custom_padding_tablet=&#8221;|0px|||false|false&#8221; custom_padding_phone=&#8221;|0px|||false|false&#8221; custom_padding_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>One of the quickest and most effective ways to&nbsp;reduce the energy costs associated with an industrial furnace is to&nbsp;examine its design and verify whether it operates according to&nbsp;its original assumptions. Additionally, it is worth <strong>investigating the possibility of introducing structural changes<\/strong> that will reduce the cost of heat treatment. It should be&nbsp;noted that from the time the furnace was commissioned to&nbsp;the present day, the process carried out in&nbsp;it or&nbsp;even the type of charge may have significantly changed.The technical and design solutions originally envisaged by&nbsp;the furnace designer may not be&nbsp;adequate for the current production process. Moreover, during many <strong>years of operation<\/strong>, it may have undergone <strong>numerous repairs or&nbsp;even modifications<\/strong>, which could result in&nbsp;<strong>a&nbsp;change or&nbsp;even deterioration of the functional parameters of the furnace<\/strong>.<\/p>\n<p>To&nbsp;reduce the energy costs of an industrial furnace, it is worth verifying its design and checking whether it operates according to&nbsp;its original assumptions. It is also possible to&nbsp;consider <strong>structural<\/strong> changes that will <strong>reduce the cost of heat treatment<\/strong>.<\/p>\n<p>Leaks in&nbsp;the furnace can lead to&nbsp;heat loss, increased fuel consumption, uneven heating, additional maintenance, and impact product quality. Regular monitoring and maintenance of furnaces in&nbsp;good technical condition is crucial.<\/p>\n<p>Examining furnace leaks with a&nbsp;thermal imaging camera allows for precise detection of places where heat loss occurs. Once the leaks are located, sealing the furnace can begin, reducing heat loss, improving safety, and increasing efficiency.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;premium library&#8221; module_class=&#8221;premium-library-button&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;156957&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\"><a href='https:\/\/www.secowarwick.com\/en\/premium-library\/' class='small-button smallred'><span>PREMIUM LIBRARY<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;R&#038;D en&#8221; module_class=&#8221;product_widget_wrap_rd&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; text_orientation=&#8221;center&#8221; global_module=&#8221;167835&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/rd\/\"><span class=\"product_wigtet_name\">R&amp;D<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;AUTOMATYKA en&#8221; module_class=&#8221;product_widget_wrap_automation&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167846&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/service\/automation-system\/\"><span class=\"product_wigtet_name\">AUTOMATION<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Products EN&#8221; module_class=&#8221;product_widget_wrap_products&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;177983&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/products\/\"><span class=\"product_wigtet_name\">PRODUCTS<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;SUPLEMENTALS EN&#8221; module_class=&#8221;product_widget_wrap_supleme&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167809&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><span class=\"product_wigtet_name\">SUPPLEMENTALS:<\/span><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Product brochure&#8221; module_class=&#8221;suplementals_product_brochure suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/09\/Professional_technical_services.pdf\" target=\"_blank\" rel=\"noopener\">Product brochure<\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;dnabook-en&#8221; module_class=&#8221;suplementals_product_dna suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167873&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/07\/DNA_BOOK.pdf\" target=\"_blank\" rel=\"noopener\">DNA\/BOOK<\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;ECO\/BOOK-en&#8221; module_class=&#8221;suplementals_product_eco suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;165507&#8243; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2023\/06\/ECOBOOK.pdf\" target=\"_blank\" rel=\"noopener\">ECO\/BOOK<\/a><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;||0px||false|false&#8221; make_fullwidth=&#8221;off&#8221; use_custom_width=&#8221;off&#8221; width_unit=&#8221;on&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; text_orientation=&#8221;justified&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Additionally, structural changes can be&nbsp;considered, such as&nbsp;installing additional curtains, automating furnace loading, changing the furnace cycle, and modifying the cooling system for the charge in&nbsp;vacuum furnaces. All structural changes should be&nbsp;designed by&nbsp;experienced specialists and meet safety standards.<\/p>\n<p>[\/et_pb_text][et_pb_text module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\">\/<\/span>Economic structural changes to&nbsp;the furnace involve:<\/h2>\n<ul>\n<li>Changing the furnace design<\/li>\n<li>Checking its tightness<\/li>\n<li>Examining furnace leaks with a&nbsp;thermal imaging camera<\/li>\n<li>Locating thermal bridges<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\">\/<\/span>Structural Changes<\/h2>\n<p><strong>Structural changes in\u00a0the furnace can reduce heat loss at\u00a0various stages of the charge processing.<\/strong><\/p>\n<p><strong>Examples:<\/strong><\/p>\n<ul>\n<li>Installing additional curtains and shields to&nbsp;protect the furnace from heat loss and the charge from cooling during transport<\/li>\n<li>Automating furnace loading to&nbsp;shorten its charging time<\/li>\n<li>Changing the furnace cycle to&nbsp;make the process faster while maintaining quality parameters<\/li>\n<li>Modifying the cooling system for the charge in&nbsp;vacuum furnaces to&nbsp;reduce cooling time and gas consumption<\/li>\n<\/ul>\n<p>It should be\u00a0remembered that all structural changes to\u00a0the furnace must be\u00a0designed by\u00a0experienced specialists and supported by\u00a0reliable analysis. Meeting all safety standards is also very important when modifying equipment.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#f8f8f8&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; make_equal=&#8221;on&#8221; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/EKONOMICZNE-ZMIANY-W-KONSTRUKCJI-PIECOW.jpg&#8221; alt=&#8221;Checking Furnace Tightness&#8221; align_tablet=&#8221;center&#8221; align_phone=&#8221;center&#8221; align_last_edited=&#8221;on|desktop&#8221; _builder_version=&#8221;4.23.1&#8243; animation_style=&#8221;slide&#8221; animation_direction=&#8221;left&#8221; animation_duration=&#8221;500ms&#8221; animation_intensity_slide=&#8221;10%&#8221; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; module_class=&#8221;kolumna-wysrodkowana&#8221; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;PALENIE&#8221; module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\">\/<\/span>Checking Furnace Tightness<\/h2>\n<h3><strong>The drop in&nbsp;the energy efficiency of the furnace may be&nbsp;caused by&nbsp;leaks in&nbsp;the insulation, the furnace housing, or&nbsp;one of its many components. <\/strong><\/h3>\n<p>Leaks in&nbsp;furnaces lead to&nbsp;increased heat treatment costs through heat loss, increased fuel consumption, uneven heating, additional maintenance, and impact on&nbsp;product quality. Therefore, regular monitoring and maintenance to&nbsp;keep furnaces in&nbsp;good technical condition is important.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;PALENIE&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3><strong>Examining Furnace Leaks with a&nbsp;Thermal Imaging Camera<\/strong><\/h3>\n<p>Examining furnace leaks with a&nbsp;thermal imaging camera is an effective diagnostic method that allows for <strong>precise detection of places where heat loss occurs<\/strong>. The thermal imaging camera records infrared radiation emitted by&nbsp;objects, enabling visualization of the temperature distribution on&nbsp;the furnace surface. This permits the quick and non-invasive identification of problems such as&nbsp;insulation leaks, heating system damage, or&nbsp;moisture.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; module_class=&#8221;kolumna-wysrodkowana&#8221; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;PALENIE&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3><strong>Locating Thermal Bridges<\/strong><\/h3>\n<p>Thermal bridges are places in\u00a0the furnace structure where increased heat flow occurs. They can result from differences in\u00a0materials, their insulation properties, or\u00a0construction irregularities. Thermal bridges lead to\u00a0heat energy loss, increased heating costs, and problems such as\u00a0water vapor condensation and mold growth.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; make_equal=&#8221;on&#8221; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; module_class=&#8221;kolumna-wysrodkowana&#8221; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;\/Metody uszczelniania piec\u00f3w&#8221; module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; ul_text_align=&#8221;justify&#8221; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\">\/<\/span>Sealing Methods for Furnaces<\/h2>\n<p>After accurately locating leaks, the most effective and energy-efficient sealing method can be&nbsp;developed. <br \/>Each time, it will be&nbsp;a&nbsp;dedicated solution considering the type of device, process, the correct execution and safety.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/modernizacja-syst-grzejnego-kopia-scaled.jpg&#8221; alt=&#8221;Sealing Methods for Furnaces&#8221; align_tablet=&#8221;center&#8221; align_phone=&#8221;center&#8221; align_last_edited=&#8221;on|desktop&#8221; _builder_version=&#8221;4.23.1&#8243; animation_style=&#8221;slide&#8221; animation_direction=&#8221;left&#8221; animation_duration=&#8221;500ms&#8221; animation_intensity_slide=&#8221;10%&#8221; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\"><strong>\/<\/strong><\/span>Benefits of Sealing Furnaces<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-Redukcja-strat-cieplnych.png&#8221; alt=&#8221;Redukcja strat cieplnych&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;redukcja strat ciep\u0142a&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Reducing heat loss<\/strong><\/h2>\n<p>Sealing the furnace prevents heat loss, leading to\u00a0lower energy consumption.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-Poprawa-bezpieczenstwa-pracy.png&#8221; alt=&#8221;Poprawa bezpiecze\u0144stwa pracy&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;redukcja strat ciep\u0142a&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Improving safety<\/strong><\/h2>\n<p>Sealing prevents the escape of smoke and flue gases, increasing work safety<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-korzysci-ekonomiczne.png&#8221; alt=&#8221;Korzy\u015bci ekonomiczne&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;redukcja strat ciep\u0142a&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Increasing efficiency<\/strong><\/h2>\n<p>A&nbsp;sealed furnace operates more efficiently, resulting in&nbsp;lower operating costs<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; module_id=&#8221;certyfikaty&#8221; _builder_version=&#8221;4.23.1&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row module_class=&#8221;secoservice-faq-wiersz&#8221; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][dipl_faq_page_schema closed_toggle_icon=&#8221;&#x4c;||divi||400&#8243; closed_icon_color=&#8221;#000000&#8243; closed_use_icon_font_size=&#8221;on&#8221; closed_icon_font_size=&#8221;24px&#8221; open_toggle_icon=&#8221;&#x4c;||divi||400&#8243; open_icon_color=&#8221;RGBA(255,255,255,0)&#8221; open_use_icon_font_size=&#8221;on&#8221; open_icon_font_size=&#8221;24px&#8221; closed_toggle_bg_color=&#8221;rgba(244,244,244,0)&#8221; open_toggle_bg_color=&#8221;rgba(255,255,255,0)&#8221; module_class=&#8221;secoservice-faq faq-center-background &#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; faq_heading_font=&#8221;TitilliumWeb Black|900|||||||&#8221; faq_question_closed_font=&#8221;TitilliumWeb Black||||||||&#8221; faq_question_closed_font_size=&#8221;26px&#8221; faq_answer_text_font=&#8221;Titillium Web||||||||&#8221; faq_answer_text_font_size=&#8221;24px&#8221; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221; hover_enabled=&#8221;0&#8243; faq_question_closed_font_size_tablet=&#8221;26px&#8221; faq_question_closed_font_size_phone=&#8221;20px&#8221; faq_question_closed_font_size_last_edited=&#8221;on|phone&#8221; faq_answer_text_font_size_tablet=&#8221;24px&#8221; faq_answer_text_font_size_phone=&#8221;16px&#8221; faq_answer_text_font_size_last_edited=&#8221;on|phone&#8221; border_width_all=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_width_left=&#8221;0px&#8221; global_colors_info=&#8221;{}&#8221; disabled_on=&#8221;on|on|on&#8221; disabled=&#8221;on&#8221; sticky_enabled=&#8221;0&#8243;][dipl_faq_page_schema_item faq_question=&#8221;Impact of leaks on heat treatment costs\/methods of sealing furnaces?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<ol>\n<li>Heat loss: Leaks lead to&nbsp;heat loss, requiring additional energy to&nbsp;maintain the required temperature. This increases energy consumption and operating costs.<\/li>\n<li>Increased fuel consumption: To&nbsp;compensate for heat loss, the furnace must consume more fuel, directly affecting cost increases.<\/li>\n<li>Uneven heating: Leaks can cause uneven temperature distribution inside the furnace, leading to&nbsp;inefficient heat treatment and the need to&nbsp;repeat the process.<\/li>\n<li>Additional maintenance: Leaks may require more frequent maintenance and repairs, generating additional costs associated with furnace maintenance.<\/li>\n<li>Impact on&nbsp;product quality: Leaks can affect the quality of heat treatment, leading to&nbsp;defective products that may require additional treatment or&nbsp;be&nbsp;completely rejected.<\/li>\n<\/ol>\n<p>[\/dipl_faq_page_schema_item][\/dipl_faq_page_schema][dipl_faq_page_schema closed_toggle_icon=&#8221;&#x4c;||divi||400&#8243; closed_icon_color=&#8221;#000000&#8243; closed_use_icon_font_size=&#8221;on&#8221; closed_icon_font_size=&#8221;24px&#8221; open_toggle_icon=&#8221;&#x4c;||divi||400&#8243; open_icon_color=&#8221;RGBA(255,255,255,0)&#8221; open_use_icon_font_size=&#8221;on&#8221; open_icon_font_size=&#8221;24px&#8221; closed_toggle_bg_color=&#8221;rgba(244,244,244,0)&#8221; open_toggle_bg_color=&#8221;rgba(255,255,255,0)&#8221; module_class=&#8221;secoservice-faq faq-center-background red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; faq_heading_font=&#8221;TitilliumWeb Black|900|||||||&#8221; faq_question_closed_font=&#8221;TitilliumWeb Black||||||||&#8221; faq_question_closed_font_size=&#8221;26px&#8221; faq_answer_text_font=&#8221;Titillium Web||||||||&#8221; faq_answer_text_font_size=&#8221;24px&#8221; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221; hover_enabled=&#8221;0&#8243; faq_question_closed_font_size_tablet=&#8221;26px&#8221; faq_question_closed_font_size_phone=&#8221;20px&#8221; faq_question_closed_font_size_last_edited=&#8221;on|phone&#8221; faq_answer_text_font_size_tablet=&#8221;24px&#8221; faq_answer_text_font_size_phone=&#8221;16px&#8221; faq_answer_text_font_size_last_edited=&#8221;on|phone&#8221; border_width_all=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_width_left=&#8221;0px&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;][dipl_faq_page_schema_item faq_question=&#8221;What are the economic changes in furnace design?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Economic changes in furnace design refer to technical modifications aimed at reducing operational costs, increasing energy efficiency, and improving the reliability of the equipment. These may include component replacement, optimization of heating systems, and modernization of control systems.<\/p>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;What is the scope of possible design changes?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<ul>\n<li>Modernization of the heating chamber<\/li>\n<li>Replacement of thermal insulation<\/li>\n<li>Optimization of the pump system<\/li>\n<li>Improvement of control systems<\/li>\n<\/ul>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;What are the benefits of implementing design changes?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<ul>\n<li>Reduction of energy consumption<\/li>\n<li>Lower maintenance costs<\/li>\n<li>Extended equipment lifespan<\/li>\n<li>Improved quality of thermal processes<\/li>\n<li>Increased occupational safety<\/li>\n<\/ul>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;Do design changes affect the technological parameters of the furnace?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>The changes are designed to maintain or improve the technological parameters of the furnace according to production process requirements and applicable standards.<\/p>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;Why is it worth modernizing furnace design?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<ul>\n<li>Lower operational costs<\/li>\n<li>Improved energy efficiency<\/li>\n<li>Extended equipment lifespan<\/li>\n<\/ul>\n<p>[\/dipl_faq_page_schema_item][\/dipl_faq_page_schema][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; module_class=&#8221;secoservice-sekcja-button-find&#8221; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; global_module=&#8221;177743&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_code admin_label=&#8221;znajdz swoj serwis button &#8221; module_class=&#8221;secoservice-znajdz-swoj-service&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; custom_css_free_form=&#8221;.seco-rfq-button {||    display: none !important;||}&#8221; global_colors_info=&#8221;{}&#8221;]<a href=\"https:\/\/www.secowarwick.com\/en\/service\/\"><img decoding=\"async\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2023\/09\/secoservice-znajdz-swoj-serwis-en.svg\" alt=\"Znajd\u017a sw\u00f3j serwis\"><\/a><!-- [et_pb_line_break_holder] -->[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>\/COST-EFFECTIVE MODIFICATIONS IN&nbsp;FURNACE DESIGN[et_pb_breadcrumbs _builder_version=&#8221;3.0.47&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs]COST-EFFECTIVE MODIFICATIONS IN&nbsp;FURNACE DESIGNOne of the quickest and most effective ways to&nbsp;reduce the energy costs associated with an industrial furnace is to&nbsp;examine its design and verify whether it operates according to&nbsp;its original assumptions. Additionally, it is worth investigating the possibility of introducing structural changes that will reduce the cost of [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":180232,"parent":53789,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-182687","page","type-page","status-publish","has-post-thumbnail"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/182687","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=182687"}],"version-history":[{"count":13,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/182687\/revisions"}],"predecessor-version":[{"id":184486,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/182687\/revisions\/184486"}],"up":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/53789"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media\/180232"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=182687"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}