{"id":182771,"date":"2025-06-03T09:38:54","date_gmt":"2025-06-03T07:38:54","guid":{"rendered":"https:\/\/www.secowarwick.com\/professional-technical-services\/modernizacja-lub-wymiana-systemu-grzejnego-pieca-przemyslowego\/"},"modified":"2025-10-08T19:10:57","modified_gmt":"2025-10-08T17:10:57","slug":"modernization-or-replacement-of-industrial-furnace-heating-systems","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/professional-technical-services\/modernization-or-replacement-of-industrial-furnace-heating-systems\/","title":{"rendered":"Modernization or Replacement of Industrial Furnace Heating Systems"},"content":{"rendered":"

[et_pb_section fb_built=”1″ module_class=”skos-slider-bottom innowacje-top serwis-naglowek-2025″ _builder_version=”4.23.1″ background_enable_image=”off” custom_padding=”0px||0px|” locked=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.23.1″ custom_padding=”0px||0px|” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text module_class=”naglowek-innowacje” _builder_version=”4.23.1″ header_2_text_color=”#ffffff” header_2_font_size=”35px” custom_margin=”||||false|false” custom_padding_tablet=”||100px|” custom_padding_last_edited=”off|desktop” global_colors_info=”{}”]<\/p>\n

\/<\/span>MODERNIZATION OR REPLACEMENT
\u00a0OF INDUSTRIAL FURNACE HEATING SYSTEMS<\/span><\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”section” _builder_version=”4.16″ background_color=”#ffffff” custom_margin=”0px|||” custom_padding=”0px|||” transparent_background=”off” global_colors_info=”{}”][et_pb_row column_structure=”2_3,1_3″ use_custom_gutter=”on” gutter_width=”2″ admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”2_3″ _builder_version=”4.23.1″ custom_padding=”|30px|||false|false” custom_padding_tablet=”|0px|||false|false” custom_padding_phone=”|0px|||false|false” custom_padding_last_edited=”on|desktop” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_breadcrumbs _builder_version=”3.0.47″ global_colors_info=”{}”][\/et_pb_breadcrumbs][et_pb_text module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

MODERNIZATION OR REPLACEMENT OF INDUSTRIAL FURNACE HEATING SYSTEMS<\/h1>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_4,1_4″ use_custom_gutter=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.23.1″ custom_padding=”|30px|||false|false” custom_padding_tablet=”|0px|||false|false” custom_padding_phone=”|0px|||false|false” custom_padding_last_edited=”on|desktop” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text module_class=”red-hash-list-parent” _builder_version=”4.23.1″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

Increase<\/strong> the efficiency of your furnace heating system<\/strong><\/p>\n

Modernizing or replacing the heating system of your industrial furnace can reduce heat treatment costs<\/strong>.<\/p>\n

There are several approaches to this issue. First, a thorough analysis and calculations should be performed to determine which solution will have the best effect or the quickest return on investment.<\/p>\n

Modernizing or replacing the furnace’s heating system often requires modifications or replacement of the furnace insulation. This should be considered not just as an additional cost but as an opportunity to significantly increase the energy efficiency of the heat treatment process<\/strong>.<\/p>\nLearn more about modern insulation systems<\/span><\/a>\n

 <\/p>\n

\/<\/strong><\/span>Modernization of the furnace heating system can occur in one of two different design options:<\/h2>\n

\/<\/strong><\/span> Replacing outdated gas burners and combustion systems with a modern system<\/a>
\/<\/strong><\/span> Replacing the gas system with electric heating<\/a><\/p>\n

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PREMIUM LIBRARY<\/span><\/a><\/p>\n

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R&D<\/span><\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

AUTOMATION<\/span><\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”Products EN” module_class=”product_widget_wrap_products” _builder_version=”4.23.1″ _module_preset=”default” global_module=”177983″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

PRODUCTS<\/span><\/a><\/p>\n

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SUPPLEMENTALS:<\/span><\/p>\n

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Product brochure<\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

DNA\/BOOK<\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\n

ECO\/BOOK<\/a><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”wymianapalnikow” _builder_version=”4.23.1″ _module_preset=”default” background_color=”#f8f8f8″ global_colors_info=”{}”][et_pb_row make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Wymiana palnik\u00f3w” module_class=”red-hash-list-parent” _builder_version=”4.23.1″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/strong><\/span>Depending on the type and application, we distinguish among three types of burners<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/MODERNIZACJA-LUB-WYMIANA-SYSTEMU-GRZEJNEGO-PIECA-PRZEMYSLOWEGO.jpg” alt=”Regenerative burners” align_tablet=”center” align_phone=”center” align_last_edited=”on|desktop” _builder_version=”4.23.1″ animation_style=”slide” animation_direction=”left” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”kolumna-wysrodkowana” _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki rekuperacyjne” module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/span><\/strong>Regenerative burners<\/h2>\n

Regenerative burners minimize energy losses in industrial furnaces<\/strong> by recovering waste heat. They are used in batch and continuous furnaces, especially in the metallurgical industry where high temperatures are required. Regeneration can reduce energy consumption by up to 30%, lowering production costs.<\/p>\n

Regenerators use exhaust heat to preheat combustion air. These burners are characterized by high quality, reliability, and energy efficiency. We offer models of various capacities adapted to different types of furnaces. Additionally, lowering exhaust gas temperature allows cheaper exhaust and insulation systems, reducing investment costs.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”kolumna-wysrodkowana” _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki rekuperacyjne” module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/span><\/strong>Regenerative burners with radiant tubes<\/h2>\n

A regenerative burner combined with a radiant tube is used when it is necessary to separate exhaust gases from the product<\/strong>. The air introduced into the burner is preheated by the exhaust gases at the height of the regenerator, ensuring high efficiency of the system. Internal recirculation of exhaust gases in the radiant tube guarantees lower emissions of pollutants into the atmosphere. This system ensures even heat distribution and effective heat flow.<\/p>\n

Regenerative burners with radiant tubes are adapted to work in direct and indirect firing installations. Compared to conventional regenerative burners, those with radiant tube allow a 50% reduction in CO\u2082 emissions<\/strong>.<\/p>\n

 <\/p>\n

I believe radiant tubes are always made of high temperature alloys – or simply stainless steel, but you might want to check that – regular steel can\u2019t take the high temperatures\u2026<\/p>\n

 <\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki regeneracyjne” module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/span><\/strong>Recuperative burners<\/h2>\n

Recuperative burners provide even heat distribution in the combustion chamber. Recuperators around the fuel nozzle suck in exhaust gases and deliver air.
These burners may consist of two burners and a radiant tube, where the combustion and suction operating modes alternate. Short switching times ensures constant radiant tube temperature along its entire length, providing a flat temperature distribution.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Wymiana palnik\u00f3w” module_class=”red-hash-list-parent” _builder_version=”4.23.1″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/strong><\/span>Korzy\u015bci wymiany palnik\u00f3w gazowych na nowoczesne:<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-korzysci-ekonomiczne.png” alt=”Increased energy efficiency” module_class=”ikony-serwis” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_text admin_label=”Dwukolumnowa” module_class=”red-hash-list-parent” _builder_version=”4.23.1″ ul_text_align=”justify” header_2_font_size=”23px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

Increased energy efficiency<\/h2>\n