{"id":182771,"date":"2025-06-03T09:38:54","date_gmt":"2025-06-03T07:38:54","guid":{"rendered":"https:\/\/www.secowarwick.com\/professional-technical-services\/modernizacja-lub-wymiana-systemu-grzejnego-pieca-przemyslowego\/"},"modified":"2026-10-08T12:59:22","modified_gmt":"2026-10-08T10:59:22","slug":"modernization-or-replacement-of-industrial-furnace-heating-systems","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/professional-technical-services\/modernization-or-replacement-of-industrial-furnace-heating-systems\/","title":{"rendered":"Modernization or Replacement of Industrial Furnace Heating Systems"},"content":{"rendered":"

[et_pb_section fb_built=”1″ module_class=”skos-slider-bottom innowacje-top serwis-naglowek-2025″ _builder_version=”4.23.1″ background_enable_image=”off” custom_padding=”0px||0px|” locked=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.23.1″ custom_padding=”0px||0px|” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text module_class=”naglowek-innowacje” _builder_version=”4.23.1″ header_2_text_color=”#ffffff” header_2_font_size=”35px” custom_margin=”||||false|false” custom_padding_tablet=”||100px|” custom_padding_last_edited=”off|desktop” global_colors_info=”{}”]<\/p>\n

\/<\/span>MODERNIZATION OR\u00a0REPLACEMENT
\nOF INDUSTRIAL FURNACE HEATING SYSTEMS<\/span><\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”section” _builder_version=”4.16″ background_color=”#ffffff” custom_margin=”0px|||” custom_padding=”0px|||” transparent_background=”off” global_colors_info=”{}”][et_pb_row column_structure=”2_3,1_3″ use_custom_gutter=”on” gutter_width=”2″ admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”2_3″ _builder_version=”4.23.1″ custom_padding=”|30px|||false|false” custom_padding_tablet=”|0px|||false|false” custom_padding_phone=”|0px|||false|false” custom_padding_last_edited=”on|desktop” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_breadcrumbs _builder_version=”3.0.47″ global_colors_info=”{}”][\/et_pb_breadcrumbs][et_pb_text module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

MODERNIZATION OR\u00a0REPLACEMENT OF INDUSTRIAL FURNACE HEATING SYSTEMS<\/h1>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_4,1_4″ use_custom_gutter=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.23.1″ custom_padding=”|30px|||false|false” custom_padding_tablet=”|0px|||false|false” custom_padding_phone=”|0px|||false|false” custom_padding_last_edited=”on|desktop” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text module_class=”red-hash-list-parent” _builder_version=”4.23.1″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]Increase<\/strong> the efficiency of your furnace heating system<\/strong><\/p>\n

Modernizing or\u00a0replacing the heating system of your industrial furnace can reduce heat treatment costs<\/strong>.<\/p>\n

There are several approaches to\u00a0this issue. First, a\u00a0thorough analysis and calculations should be\u00a0performed to\u00a0determine which solution will have the best effect or\u00a0the quickest return on\u00a0investment.<\/p>\n

Modernizing or\u00a0replacing the furnace’s heating system often requires modifications or\u00a0replacement of the furnace insulation. This should be\u00a0considered not just as\u00a0an additional cost but as\u00a0an opportunity to\u00a0significantly increase the energy efficiency of the heat treatment process<\/strong>.<\/p>\nLearn more about modern insulation systems<\/span><\/a>\n

 <\/p>\n

\/<\/strong><\/span>Modernization of the furnace heating system can occur in\u00a0one of two different design options:<\/h2>\n

\/<\/strong><\/span> Replacing outdated gas burners and combustion systems with a\u00a0modern system<\/a>
\n\/<\/strong><\/span> Replacing the gas system with electric heating<\/a>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”premium library” module_class=”premium-library-button” _builder_version=”4.23.1″ _module_preset=”default” global_module=”156957″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

PREMIUM LIBRARY<\/span><\/a><\/p>\n

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R&D<\/span><\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

AUTOMATION<\/span><\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”Products EN” module_class=”product_widget_wrap_products” _builder_version=”4.23.1″ _module_preset=”default” global_module=”177983″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

PRODUCTS<\/span><\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”SUPLEMENTALS EN” module_class=”product_widget_wrap_supleme” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167809″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

SUPPLEMENTALS:<\/span><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”Product brochure” module_class=”suplementals_product_brochure suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]Product brochure<\/a>[\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n

DNA\/BOOK<\/a><\/p>\n

[\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\n

ECO\/BOOK<\/a><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”wymianapalnikow” _builder_version=”4.23.1″ _module_preset=”default” background_color=”#f8f8f8″ global_colors_info=”{}”][et_pb_row make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Wymiana palnik\u00f3w” module_class=”red-hash-list-parent” _builder_version=”4.23.1″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” hover_enabled=”0″ use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\/<\/strong><\/span>Depending on\u00a0the type and application, we\u00a0distinguish among three types of burners<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/MODERNIZACJA-LUB-WYMIANA-SYSTEMU-GRZEJNEGO-PIECA-PRZEMYSLOWEGO.jpg” alt=”Regenerative burners” align_tablet=”center” align_phone=”center” align_last_edited=”on|desktop” _builder_version=”4.23.1″ animation_style=”slide” animation_direction=”left” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”kolumna-wysrodkowana” _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki rekuperacyjne” module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” hover_enabled=”0″ use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\/<\/span><\/strong>Regenerative burners<\/h2>\n

Regenerative burners minimize energy losses in\u00a0industrial furnaces<\/strong> by\u00a0recovering waste heat. They are used in\u00a0batch and continuous furnaces, especially in\u00a0the metallurgical industry where high temperatures are required. Regeneration can reduce energy consumption by\u00a0up to\u00a030%, lowering production costs.<\/p>\n

Regenerators use exhaust heat to\u00a0preheat combustion air. These burners are characterized by\u00a0high quality, reliability, and energy efficiency. We\u00a0offer models of various capacities adapted to\u00a0different types of furnaces. Additionally, lowering exhaust gas temperature allows cheaper exhaust and insulation systems, reducing investment costs.[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”kolumna-wysrodkowana” _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki rekuperacyjne” module_class=”ed-square-list-parent” _builder_version=”4.27.6″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” hover_enabled=”0″ use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\/<\/span><\/strong>Regenerative burners with radiant tubes<\/h2>\n

A\u00a0regenerative burner combined with a\u00a0radiant tube is used when it is necessary to\u00a0separate exhaust gases from the product<\/strong>. The air introduced into the burner is preheated by\u00a0the exhaust gases at\u00a0the height of the regenerator, ensuring high efficiency of the system. Internal recirculation of exhaust gases in\u00a0the radiant tube guarantees lower emissions of pollutants into the atmosphere. This system ensures even heat distribution and effective heat flow.<\/p>\n

Regenerative burners with radiant tubes are adapted to\u00a0work in\u00a0direct and indirect firing installations. Compared to\u00a0conventional regenerative burners, those with radiant tube allow a\u00a050% reduction in\u00a0CO\u2082 emissions<\/strong>.<\/p>\n

 [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Palniki regeneracyjne” module_class=”ed-square-list-parent” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

\/<\/span><\/strong>Recuperative burners<\/h2>\n

Recuperative burners provide even heat distribution in\u00a0the combustion chamber. Recuperators around the fuel nozzle suck in\u00a0exhaust gases and deliver air.
\nThese burners may consist of two burners and a\u00a0radiant tube, where the combustion and suction operating modes alternate. Short switching times ensures constant radiant tube temperature along its entire length, providing a\u00a0flat temperature distribution.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Wymiana palnik\u00f3w” module_class=”red-hash-list-parent” _builder_version=”4.27.6″ header_2_font_size=”35px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”justified” hover_enabled=”0″ use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\/<\/strong><\/span>Benefits of modernizing industrial furnace gas burners:<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ make_equal=”on” admin_label=”row” _builder_version=”4.23.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.23.1″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-korzysci-ekonomiczne.png” alt=”Increased energy efficiency” module_class=”ikony-serwis” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_text admin_label=”Dwukolumnowa” module_class=”red-hash-list-parent” _builder_version=”4.23.1″ ul_text_align=”justify” header_2_font_size=”23px” background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid” global_colors_info=”{}”]<\/p>\n

Increased energy efficiency<\/h2>\n