{"id":183030,"date":"2025-06-03T09:41:32","date_gmt":"2025-06-03T07:41:32","guid":{"rendered":"https:\/\/www.secowarwick.com\/professional-technical-services\/wymiana-izolacji-cieplnej-pieca-przemyslowego\/"},"modified":"2025-10-08T19:28:46","modified_gmt":"2025-10-08T17:28:46","slug":"replacing-industrial-furnace-insulation","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/professional-technical-services\/replacing-industrial-furnace-insulation\/","title":{"rendered":"Replacing industrial furnace insulation"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; module_class=&#8221;skos-slider-bottom innowacje-top serwis-naglowek-2025&#8243; _builder_version=&#8221;4.23.1&#8243; background_enable_image=&#8221;off&#8221; custom_padding=&#8221;0px||0px|&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;0px||0px|&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;naglowek-innowacje&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_text_color=&#8221;#ffffff&#8221; header_2_font_size=&#8221;35px&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding_tablet=&#8221;||100px|&#8221; custom_padding_last_edited=&#8221;off|desktop&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #000000;\"><span style=\"color: #dc291e;\">\/<\/span>REPLACING INDUSTRIAL FURNACE INSULATION<\/span><\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; _builder_version=&#8221;4.16&#8243; background_color=&#8221;#ffffff&#8221; custom_margin=&#8221;0px|||&#8221; custom_padding=&#8221;0px|||&#8221; transparent_background=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;2&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|30px|||false|false&#8221; custom_padding_tablet=&#8221;|0px|||false|false&#8221; custom_padding_phone=&#8221;|0px|||false|false&#8221; custom_padding_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_breadcrumbs _builder_version=&#8221;3.0.47&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs][et_pb_text module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1>REPLACING INDUSTRIAL FURNACE INSULATION<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_4,1_4&#8243; use_custom_gutter=&#8221;on&#8221; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;0px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_4&#8243; _builder_version=&#8221;4.23.1&#8243; custom_padding=&#8221;|30px|||false|false&#8221; custom_padding_tablet=&#8221;|0px|||false|false&#8221; custom_padding_phone=&#8221;|0px|||false|false&#8221; custom_padding_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>It is a&nbsp;common practice for plants to&nbsp;perform a&nbsp;general overhaul of industrial furnaces as&nbsp;part of a&nbsp;maintenance schedule. This process often includes the replacement of existing insulation with new and updated materials. This operation is carried out approximately every 4-7 years depending on&nbsp;the degree of exploitation of the device during this period. In&nbsp;practice, we&nbsp;encounter furnaces where, for various reasons, the insulation has not been replaced since the furnace was commissioned &#8211; even after 20 years!<\/p>\n<p>The experience of SECO\/WARWICK service specialists shows that <strong>improper or&nbsp;leaky insulation is the main reason for heat losses<\/strong>. Replacing it can save money in&nbsp;the heat treatment process.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text admin_label=&#8221;premium library&#8221; module_class=&#8221;premium-library-button&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;156957&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\"><a href='https:\/\/www.secowarwick.com\/en\/premium-library\/' class='small-button smallred'><span>PREMIUM LIBRARY<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;R&#038;D en&#8221; module_class=&#8221;product_widget_wrap_rd&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; text_orientation=&#8221;center&#8221; global_module=&#8221;167835&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/rd\/\"><span class=\"product_wigtet_name\">R&amp;D<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;AUTOMATYKA en&#8221; module_class=&#8221;product_widget_wrap_automation&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167846&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/service\/automation-system\/\"><span class=\"product_wigtet_name\">AUTOMATION<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Products EN&#8221; module_class=&#8221;product_widget_wrap_products&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;177983&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/en\/products\/\"><span class=\"product_wigtet_name\">PRODUCTS<\/span><\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;SUPLEMENTALS EN&#8221; module_class=&#8221;product_widget_wrap_supleme&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167809&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><span class=\"product_wigtet_name\">SUPPLEMENTALS:<\/span><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Product brochure&#8221; module_class=&#8221;suplementals_product_brochure suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/09\/Professional_technical_services.pdf\" target=\"_blank\" rel=\"noopener\">Product brochure<\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;dnabook-en&#8221; module_class=&#8221;suplementals_product_dna suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;167873&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/07\/DNA_BOOK.pdf\" target=\"_blank\" rel=\"noopener\">DNA\/BOOK<\/a><\/p>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;ECO\/BOOK-en&#8221; module_class=&#8221;suplementals_product_eco suplementals_wrap&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_module=&#8221;165507&#8243; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2023\/06\/ECOBOOK.pdf\" target=\"_blank\" rel=\"noopener\">ECO\/BOOK<\/a><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#f8f8f8&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;||||false|false&#8221; make_fullwidth=&#8221;off&#8221; use_custom_width=&#8221;off&#8221; width_unit=&#8221;on&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\">\/<\/span>Stages of insulation replacement<\/h2>\n<p>Before each replacement, our specialists thoroughly analyze the needs of the heat treatment process and select the most effective solution. Whether it will be&nbsp;hard or&nbsp;soft insulation or&nbsp;a&nbsp;combination of both solutions, we&nbsp;present it in&nbsp;the form of numerical and economic arguments.<\/p>\n<p>The replacement of insulation, in&nbsp;the area of maintenance, falls into the category of a&nbsp;major overhaul or&nbsp;capital repair of the furnace. On&nbsp;this occasion, it is also worth considering the replacement or&nbsp;modernization of the furnace heating system, as&nbsp;it is also a&nbsp;crucial cost element of heat treatment. When deciding to&nbsp;change the system, it should be&nbsp;included in&nbsp;the furnace insulation design, taking into account, e.g., special finishes of openings for gas burners or&nbsp;electric heating elements.<\/p>\n<p>&nbsp;<\/p>\n<a href='https:\/\/www.secowarwick.com\/en\/professional-technical-services\/modernization-or-replacement-of-industrial-furnace-heating-systems\/#wymianasystemu' class='small-button smallred'><span>More information on&nbsp;heating system\u00a0<\/span><\/a>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/Wymiana-izolacji-urzadzenia.jpg&#8221; alt=&#8221;Wymiana izolacji urz\u0105dzenia&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; background_enable_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text module_class=&#8221;red-hash-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; header_2_font_size=&#8221;35px&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2><span style=\"color: #dc291e;\"><strong>\/<\/strong><\/span>Benefits of replacing industrial furnace insulation<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-Redukcja-strat-cieplnych.png&#8221; alt=&#8221;Reducing heat losses&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;redukcja strat ciep\u0142a&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Reducing heat losses <\/strong><\/h2>\n<p>New, airtight insulation minimizes heat escape, which translates into lower energy consumption<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-korzysci-ekonomiczne.png&#8221; alt=&#8221;Savings in the heat treatment process&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;oszcz\u0119dno\u015bci w procesie&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Savings in&nbsp;the heat treatment process<\/strong><\/h2>\n<p>Lower energy consumption means lower furnace operating costs<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko2-Poprawa-bezpieczenstwa-pracy.png&#8221; alt=&#8221;Extending the life of the furnace&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;wyd\u0142u\u017cenie czasu&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Extending the life of the furnace <\/strong><\/h2>\n<p>Protection of the furnace structure against overheating and thermal deformation<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-Poprawa-bezpieczenstwa-pracy.png&#8221; alt=&#8221;Improved work safety &#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;poprawa bezpiecze\u0144stwa&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Improved work safety <\/strong><\/h2>\n<p>Modern insulation protects against burns and reduces the risk of fire spreading<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-kontrola-temperatury.png&#8221; alt=&#8221;Better temperature control&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;kontrola temperatury&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Better temperature control<\/strong><\/h2>\n<p>Even temperature distribution in&nbsp;the furnace chamber reduces the risk of production defects<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-estetyka-porzadek-jakosc.png&#8221; alt=&#8221;Aesthetics and technical order&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;estetyka&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Aesthetics and technical order<\/strong><\/h2>\n<p>New insulation improves the appearance of the furnace, and makes it easier to&nbsp;maintain order in&nbsp;the plant<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-naprawa-serwis.png&#8221; alt=&#8221;Increased reliability and ease of maintenance&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;niezawodno\u015b\u0107 i serwisowanie&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Increased reliability and ease of maintenance <\/strong><\/h2>\n<p>Modern insulation materials are easy to&nbsp;install and dismantle, facilitating future repairs<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-odpornosc-na-warunki-zewnetrzne.png&#8221; alt=&#8221;Resistance to\u00a0harsh industrial conditions&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;odporno\u015b\u0107 na warunki&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Resistance to&nbsp;harsh industrial conditions <\/strong><\/h2>\n<p>New materials are resistant to&nbsp;vibrations, moisture, mechanical and chemical damage<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-wymiary-urzadzenia-kompaktowe-odpowiednie-dopasowane.png&#8221; alt=&#8221;Maintaining the compact dimensions of the furnace&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;kompaktowe wymiary&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Maintaining the compact dimensions of the furnace<\/strong><\/h2>\n<p>Modern insulations are thin, therefore they do&nbsp;not reduce the furnace&#8217;s working space<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/iko-regulowanie-sterowanie.png&#8221; alt=&#8221;The ability to\u00a0adapt equipment to\u00a0modern heating systems&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;mo\u017cliwo\u015b\u0107 dostosowania&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>The ability to&nbsp;adapt equipment to&nbsp;modern heating systems<\/strong><\/h2>\n<p>Replacing insulation is a&nbsp;good opportunity to&nbsp;modernize heating elements (e.g., gas burners, and electric heaters)<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.secowarwick.com\/wp-content\/uploads\/2025\/06\/ikona-korzysci-energetyczne.png&#8221; alt=&#8221;Increased energy efficiency&#8221; module_class=&#8221;ikony-serwis&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text admin_label=&#8221;zwi\u0119kszenie efektywno\u015bci energetycznej&#8221; module_class=&#8221;ed-square-list-parent&#8221; _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;justified&#8221; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2 style=\"text-align: left;\"><strong><span style=\"color: #dc291e;\">\/<\/span>Increased energy efficiency<\/strong><\/h2>\n<p>Better insulation helps maintain a&nbsp;constant temperature inside the furnace, improving the quality of technological processes<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; module_id=&#8221;certyfikaty&#8221; _builder_version=&#8221;4.23.1&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row module_class=&#8221;secoservice-faq-wiersz&#8221; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][dipl_faq_page_schema closed_toggle_icon=&#8221;&#x4c;||divi||400&#8243; closed_icon_color=&#8221;#000000&#8243; closed_use_icon_font_size=&#8221;on&#8221; closed_icon_font_size=&#8221;24px&#8221; open_toggle_icon=&#8221;&#x4c;||divi||400&#8243; open_icon_color=&#8221;RGBA(255,255,255,0)&#8221; open_use_icon_font_size=&#8221;on&#8221; open_icon_font_size=&#8221;24px&#8221; closed_toggle_bg_color=&#8221;rgba(244,244,244,0)&#8221; open_toggle_bg_color=&#8221;rgba(255,255,255,0)&#8221; module_class=&#8221;secoservice-faq faq-center-background&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; faq_heading_font=&#8221;TitilliumWeb Black|900|||||||&#8221; faq_question_closed_font=&#8221;TitilliumWeb Black||||||||&#8221; faq_question_closed_font_size=&#8221;26px&#8221; faq_answer_text_font=&#8221;Titillium Web||||||||&#8221; faq_answer_text_font_size=&#8221;24px&#8221; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221; hover_enabled=&#8221;0&#8243; faq_question_closed_font_size_tablet=&#8221;26px&#8221; faq_question_closed_font_size_phone=&#8221;20px&#8221; faq_question_closed_font_size_last_edited=&#8221;on|phone&#8221; faq_answer_text_font_size_tablet=&#8221;24px&#8221; faq_answer_text_font_size_phone=&#8221;16px&#8221; faq_answer_text_font_size_last_edited=&#8221;on|phone&#8221; border_width_all=&#8221;0px&#8221; border_width_right=&#8221;0px&#8221; border_width_left=&#8221;0px&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;][dipl_faq_page_schema_item faq_question=&#8221;What does an industrial furnace thermal insulation replacement involve?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Thermal insulation replacement in an industrial furnace consists of removing worn-out insulation materials and replacing them with modern components that provide improved energy efficiency, work safety and thermal process stability.<\/p>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;When should thermal insulation in a furnace be replaced?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Insulation should be replaced when:<\/p>\n<ul>\n<li>There is heat loss<\/li>\n<li>The insulation is physically damaged<\/li>\n<li>The furnace cannot reach required temperature parameters<\/li>\n<li>Operating costs have increased<\/li>\n<\/ul>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;What are the benefits of replacing thermal insulation?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<ul>\n<li>Reduced energy consumption<\/li>\n<li>Improved process stability<\/li>\n<li>Enhanced work safety<\/li>\n<li>Extended furnace lifespan<\/li>\n<\/ul>\n<p>[\/dipl_faq_page_schema_item][dipl_faq_page_schema_item faq_question=&#8221;How do I order thermal insulation replacement service?&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; question_heading_level=&#8221;h2&#8243; question_heading_font=&#8221;|800|||||||&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p>Contact the SECO\/WARWICK service department via the contact form on the website or by phone to receive a tailored offer. The contact form is available here: <a href=\"https:\/\/www.secowarwick.com\/en\/service\/\">https:\/\/www.secowarwick.com\/en\/service\/<\/a><\/p>\n<p>[\/dipl_faq_page_schema_item][\/dipl_faq_page_schema][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; module_class=&#8221;secoservice-sekcja-button-find&#8221; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; global_module=&#8221;177743&#8243; saved_tabs=&#8221;all&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;0px||0px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.19.2&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_code admin_label=&#8221;znajdz swoj serwis button &#8221; module_class=&#8221;secoservice-znajdz-swoj-service&#8221; _builder_version=&#8221;4.23.1&#8243; _module_preset=&#8221;default&#8221; custom_css_free_form=&#8221;.seco-rfq-button {||    display: none !important;||}&#8221; global_colors_info=&#8221;{}&#8221;]<a href=\"https:\/\/www.secowarwick.com\/en\/service\/\"><img decoding=\"async\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2023\/09\/secoservice-znajdz-swoj-serwis-en.svg\" alt=\"Znajd\u017a sw\u00f3j serwis\"><\/a><!-- [et_pb_line_break_holder] -->[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>\/REPLACING INDUSTRIAL FURNACE INSULATION[et_pb_breadcrumbs _builder_version=&#8221;3.0.47&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_breadcrumbs]REPLACING INDUSTRIAL FURNACE INSULATIONIt is a&nbsp;common practice for plants to&nbsp;perform a&nbsp;general overhaul of industrial furnaces as&nbsp;part of a&nbsp;maintenance schedule. This process often includes the replacement of existing insulation with new and updated materials. This operation is carried out approximately every 4-7 years depending on&nbsp;the degree of exploitation of the device [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":179777,"parent":53789,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-183030","page","type-page","status-publish","has-post-thumbnail"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/183030","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=183030"}],"version-history":[{"count":11,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/183030\/revisions"}],"predecessor-version":[{"id":184855,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/183030\/revisions\/184855"}],"up":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/53789"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media\/179777"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=183030"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}