[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2019\/12\/slider-CAB-Systems.jpg” alt=”CAB Furnaces (SYSTEMS)” title_text=”CAB Furnaces (SYSTEMS)” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_4,1_4″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_breadcrumbs _builder_version=”3.6″ global_colors_info=”{}”][\/et_pb_breadcrumbs][et_pb_text module_class=”podtytuly” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n
SECO\/WARWICK is one of the world\u2019s most experienced and innovative brazing furnace<\/strong> manufacturers with over 300 Controlled Atmosphere Brazing (CAB)<\/strong> systems installed worldwide.\u00a0 Our commitment to\u00a0quality products begins in\u00a0our\u00a0brazing center<\/a>, application engineering and continues through the complete installation of your system, including aftermarket support.<\/p>\n [\/et_pb_text][et_pb_tabs module_class=”red-tabs eco-tab5″ _builder_version=”4.23.1″ custom_css_main_element=”margin-top: 2rem;||margin-bottom: 2rem;” global_colors_info=”{}”][et_pb_tab title=”Overview” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n Controlled Atmosphere Brazing (CAB) of aluminum<\/strong> using a\u00a0noncorrosive flux, is the preferred process for manufacturing aluminum heat exchangers<\/strong>. Since entering this field in\u00a01984, SECO\/WARWICK has led the development of advanced technology in\u00a0the aluminum brazing process<\/strong>. Capitalizing on\u00a0our many decades of furnace design experience, SECO\/WARWICK has driven innovations such as: [\/et_pb_tab][et_pb_tab title=”Features” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n Our continuous CAB furnaces, as\u00a0described below, use a\u00a0variable speed drive and a\u00a0stainless-steel mesh belt to\u00a0move products.\u00a0 The controlled atmosphere brazing (CAB) process heats a\u00a0product to\u00a0brazing temperatures while maintaining uniform temperatures within the product in\u00a0an oxygen-free nitrogen atmosphere. During furnace brazing, a\u00a0brazing sheet of aluminum\/silicon alloy plate (cladding) is heated to\u00a0a\u00a0liquid state and flows to\u00a0form aluminum joints or\u00a0fillets. An Al-Si phase diagram indicates the appropriate CAB brazing temperature for a\u00a0given alloy.<\/p>\n A\u00a0fully configured CAB furnace system includes thermal degreaser with afterburner, a\u00a0fluxer unit, a\u00a0dry off oven, and the CAB furnace. Or, in\u00a0the case of the precoated or\u00a0flux fewer cores systems limited to\u00a0degreasing\/debinding oven and the CAB furnace only.<\/p>\n These systems can be\u00a0configured in\u00a0an in-line, a\u00a0continuous rectangular line, a\u00a0U-shaped line or\u00a0Batch systems to\u00a0meet your plant\u2019s installation space requirements.<\/p>\n [\/et_pb_tab][et_pb_tab title=”Benefits” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/<\/span>\u00a0Requires no\u00a0post braze cleaning<\/strong> \/<\/span>\u00a0Less capital intensive<\/strong> \/<\/span>\u00a0High Brazing Quality\u00a0<\/strong> \/<\/span>\u00a0Brazing R&D on\u00a0your own aluminum heat exchangers:<\/strong> [\/et_pb_tab][et_pb_tab title=”Applications” _builder_version=”4.16″ global_colors_info=”{}”]Although heat exchangers such as radiators, condensers, oil coolers, evaporators, heaters, charge air coolers and battery coolers for the automotive industry dominate current demand, other applications continue to lend themselves to aluminum brazing. Consumer applications for air conditioners and various appliances will benefit from this process. Other emerging innovations with unclad braze sheet, microextrusion technology, and combination heat exchangers ensure the continuation of the CAB process into futures decades. The future is bright for smart investment in technology that is positioned for strong growth.[\/et_pb_tab][et_pb_tab title=”Industries” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/<\/strong>\u00a0<\/span>Automotive and Off-Road [\/et_pb_tab][et_pb_tab title=” ” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n \/ <\/span><\/strong><\/span>Thermal afterburner to reduce VOC emissions of degreasers \/<\/span><\/strong> Electric heating systems instead of gas heating systems (including modification of current equipment) to reduce CO2 emissions [\/et_pb_tab][\/et_pb_tabs][et_pb_code admin_label=”Code” _builder_version=”4.23.1″ _module_preset=”default” global_module=”123774″ saved_tabs=”all” global_colors_info=”{}”] PREMIUM LIBRARY<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”R&D en” module_class=”product_widget_wrap_rd” _builder_version=”4.23.1″ _module_preset=”default” text_orientation=”center” global_module=”167835″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n R&D<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n AUTOMATION<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SERVICE EN” module_class=”product_widget_wrap_service” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167859″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SERVICE<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SUPLEMENTALS EN” module_class=”product_widget_wrap_supleme” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167809″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SUPPLEMENTALS:<\/span><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product brochure” module_class=”suplementals_product_brochure suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product brochure<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product catalogue cab en” module_class=”suplementals_product_catalogue suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”170306″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product catalogue<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product movie cab playlist en” module_class=”suplementals_product_movie suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”170307″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product video<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n DNA\/BOOK<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\nCAB Furnaces<\/h2>\n
\/<\/span><\/strong>\u00a0Improved muffle design
\/<\/span><\/strong>\u00a0Convection heating technology
\/<\/span><\/strong>\u00a0High atmosphere quality solution
\/<\/span><\/strong>\u00a0Vacuum purging system for semi-continuous and batch furnaces
\/<\/span><\/strong> ACCUBRAZE PC\/PLC controls
\/<\/span><\/strong>\u00a0Customized heating systems: electrical or\u00a0gas
\/<\/span><\/strong>\u00a0Energy saving designs<\/p>\nControlled Atmosphere Brazing Process<\/h2>\n
Since flux is noncorrosive<\/p>\n
Compared to\u00a0vacuum brazing<\/p>\n
Due to\u00a0clean nitrogen atmosphere, process uniformity, sharp heating and cooling profiles<\/p>\n
Reduce your investment risk by taking advantage of the SECO\/WARWICK Brazing Center<\/p>\n
\/<\/strong>\u00a0<\/span>HVAC
\/<\/strong>\u00a0<\/span>Power Generators and Electric Power Plants
\/<\/strong>\u00a0<\/span>Aerospace
\/<\/strong>\u00a0<\/span>Railways
\/<\/strong>\u00a0<\/span>Electronics
\/<\/strong>\u00a0<\/span>Household equipment<\/p>\n
<\/span>\/<\/span><\/strong> Scrubber with active aluminum oxide deposit to reduce the emission of hydrogen fluoride generated during brazing process
<\/span>\/<\/span><\/strong> For gas-heated solutions, energy recovery systems reducing gas consumption and thus CO2 emissions:<\/span>
<\/span>\u00a0 \u00a0 \u00a0\/ heat exchanger system between the thermal afterburner and degreasers
<\/span>\u00a0 \u00a0 \u00a0\/ energy recovery from the preheat chambers and brazing furnace by transferring exhaust gases under the inlet tunnel and further as support for the Dryer heating system<\/span><\/p>\n
\/<\/span><\/strong> Optional applications of high-performance microporous insulation to reduce heat losses and thus reduce energy consumption (in case of gas heating systems – reduction of CO2 emissions)
\/ <\/span><\/strong>To reduce the temperature drop of the conveyor belt and the load being transported, heating is applied in the inlet tunnel, which results in a shorter re-heating time for both the conveyor belt and the load, lowering net energy consumption (in the case of gas heating systems \u2013 reduction of CO2 emissions)
<\/span>\/<\/span><\/strong> A common conveyor belt for the dryer (or TTBB) and the furnace to reduce the energy consumption associated with double heating in case of separate systems (in case of gas heating systems – reduction of CO2 emissions)
\/ <\/span><\/strong>Energy emitted by the cooling chamber and the dryer are recuperated to support the plant heating
\/<\/span><\/strong> Non-emission cooling systems based on air jacket instead of a closed water circuit
\/<\/span><\/strong> Control – IDLE and WEEKEND furnaces operating modes lower the operating temperature and turn the furnace off when it is not needed during production breaks – lowering energy consumption (in case of gas heating systems – reducing CO2 emissions)<\/p>\n