[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2019\/11\/Slider-SuperIQ.jpg” alt=”Integral Quench Furnace: Super IQ SECO\/WARWICK” title_text=”Integral Quench Furnace: Super IQ SECO\/WARWICK” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”section” _builder_version=”4.16″ custom_padding=”25px|||” transparent_background=”off” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” global_colors_info=”{}”][et_pb_row column_structure=”3_4,1_4″ admin_label=”row” _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”0px|||” custom_padding=”0px|||” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_breadcrumbs _builder_version=”3.6″ global_colors_info=”{}”][\/et_pb_breadcrumbs][et_pb_text module_class=”podtytuly” _builder_version=”4.27.6″ global_colors_info=”{}”]<\/p>\n
The unit is designed so that it can be\u00a0added to\u00a0existing process lines of carburizing furnaces<\/strong> without any need to\u00a0significantly modify the existing infrastructure.<\/p>\n This also applies to\u00a0situations where it is necessary to\u00a0replace an old, worn-out Integral Quench (IQ)<\/strong>\u00a0 furnace with a\u00a0new unit. The applied solutions allow trouble-free installation of the furnace regardless of the brand of the original equipment that is being replaced. This means full integration with the existing elements used for transporting the feed (the loader, the delivery tables, the process equipment) when it comes to\u00a0mechanic and automatic technologies.<\/p>\n Thanks to\u00a0it being adapted to\u00a0work with conventional quenching oils<\/strong>, the treated workpieces are washed by\u00a0traditional washing devices available in\u00a0the line. The washing technology, the type of agents used, and the good practices of the operators do\u00a0not require any changes \u2013 the user can keep benefiting fully from the experience they have previously gained.<\/p>\n [\/et_pb_text][et_pb_tabs module_class=”red-tabs eco-tab5″ _builder_version=”4.23.1″ custom_css_main_element=”margin-top: 2rem;||margin-bottom: 2rem;” global_colors_info=”{}”][et_pb_tab title=”Overview” _builder_version=”4.19.2″ global_colors_info=”{}”]<\/p>\n In order to carry out the carburizing processes, Integral Quench Furnace (Super IQ) does not require an endothermic atmosphere to be supplied. As a result, the generator is eliminated and savings can me made since it no longer needs to be purchased, maintained during operation, and no excess process gas losses are incurred, something that is typical for this device.<\/p>\n However, Super IQ\u2019s main advantage over traditional Integral Quench furnaces is its potential to reduce the time needed for treatment. This is thanks to it being able to carry out carburizing processes at higher temperatures \u2013 even up to 1,050\u00b0C in practice. Due to this, it is possible to significantly increase efficiency and reduce production costs.<\/p>\n Extending the operating temperature range to 1,100\u00b0C also allows it to execute other processes that need this, which significantly improves the capabilities of the unit.<\/p>\n The furnace is fully automatic. The internal loader moves the feed smoothly, and a clever solution eliminates risks connected with pushing significant weights \u2013 in this case even up to 1,560 kg gross.<\/p>\n Process recipes are created with the use of a simulator, which is an integral part of the unit. Apart from having a large database of materials, the simulator supports the operator\u2019s work by calculating and proposing alternative versions of recipes, directly reporting the expected costs of the processes.<\/p>\n Super IQ boasts unrivalled flexibility thanks to the fact that it does not have to be seasoned or saturated \u2013 as opposed to traditional IQ furnaces. In the event of weekend breaks or other production breaks, the furnace can be switched off immediately. Re-establishing the furnace\u2019s operating parameters happens within minutes.<\/p>\n The unit also offers significant advantages when it comes to being environmentally friendly. The carburizing technology applied reduces atmospheric emissions to an absolute minimum. The precisely selected doses of process media are counted in litres.<\/p>\n As a result, smokiness and open flames \u2013 typical of traditional solutions \u2013 are eliminated.<\/p>\n This leads to greater safety and work comfort for the operator.<\/p>\n The simple design, ergonomics, and systems supporting periodic maintenance, not only practically eliminate unplanned downtime, but also significantly reduce costs associated with maintaining highly-qualified staff and their labour input.<\/p>\n [\/et_pb_tab][et_pb_tab title=”Features” _builder_version=”4.19.2″ global_colors_info=”{}”]<\/p>\n \/<\/strong><\/span> No added production costs with improved quality and\u00a0productivity\u00a0compared\u00a0to Sealed Quench carburizing [\/et_pb_tab][et_pb_tab title=”Advantages” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/\u00a0<\/strong><\/span>Potential to reduce treatment time thanks to the possibility of treating at higher temperatures (>925\u00b0C), thus increasing efficiency and reducing production costs [\/et_pb_tab][et_pb_tab title=”Processes” _builder_version=”4.16″ global_colors_info=”{}”]\/\u00a0<\/span><\/strong>Carburizing[\/et_pb_tab][et_pb_tab title=”Industries” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/\u00a0<\/span><\/strong>Automotive [\/et_pb_tab][et_pb_tab title=” ” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n \/\u00a0<\/span><\/strong> Adding it to the existing chamber carburizing furnaces\u2019 technological lines, without the need to make significant modifications to the existing infrastructure \u2013 means not only huge savings for enterprises, but also a nod to ecology [\/et_pb_tab][\/et_pb_tabs][et_pb_code admin_label=”Code” _builder_version=”4.23.1″ _module_preset=”default” global_module=”123774″ saved_tabs=”all” global_colors_info=”{}”] PREMIUM LIBRARY<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”R&D en” module_class=”product_widget_wrap_rd” _builder_version=”4.23.1″ _module_preset=”default” text_orientation=”center” global_module=”167835″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n R&D<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n AUTOMATION<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SERVICE EN” module_class=”product_widget_wrap_service” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167859″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SERVICE<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SUPLEMENTALS EN” module_class=”product_widget_wrap_supleme” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167809″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SUPPLEMENTALS:<\/span><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product brochure” module_class=”suplementals_product_brochure suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product brochure<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product catalogue vac en” module_class=”suplementals_product_catalogue suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”169566″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product catalogue<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product infographic” module_class=”suplementals_product_infographic suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product infographic<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product movie” module_class=”suplementals_product_movie suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product video<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n DNA\/BOOK<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\n
\/<\/strong> <\/span>Fits to any make Sealed Quench lines and their pits
\/<\/strong> <\/span>No ENDO generator needed, no flame
\/<\/strong><\/span> Combines clean processing with exceptional performance of oil quenching
\/<\/span> <\/strong>Turn it on, turn it off \u2013 no idling nor conditioning<\/p>\n
\/\u00a0<\/span>Automatic creation of recipes, fully automated operation
\/\u00a0<\/strong><\/span>Flexibility \u2013 no work, no cost
\/<\/strong><\/span> Easy integration with traditional units
\/<\/strong> <\/span>\u201cProcess versatility +\u201d (also treatment of tools, higher process temperatures)
\/\u00a0<\/strong><\/span>Simple operation and attractive maintenance costs
\/\u00a0<\/strong><\/span>No open flames, smokiness, emissions
\/\u00a0<\/strong><\/span>Elimination of an additional device \u2013 the endo generator<\/p>\n
\/\u00a0<\/span><\/strong>Transmission
<\/span><\/strong>\/\u00a0<\/span><\/strong>Machinery
\/\u00a0<\/span><\/strong>Comercial Heat treatment<\/p>\n
<\/span>\/ <\/span><\/strong>The <\/span>low-pressure carburizing (LPC) technology<\/span><\/b> used in\u00a0this solution <\/span>significantly reduces the process gases consumption,<\/span><\/b> which in\u00a0turn reduces CO\u2082 emissions<\/span><\/b> to the atmosphere to an absolute minimum
<\/span>\/ <\/span><\/strong>A significant improvement in the furnace operation safety, as the need to\u00a0<\/span>emit the process atmosphere<\/span><\/b> and the requirement to\u00a0burn it with an open flame, which is typical for traditional solutions, <\/span>is eliminated<\/span><\/b><\/p>\n