[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.secowarwick.com\/wp-content\/uploads\/2019\/12\/rotary-retort-slider.jpg” alt=”ALUMINIUM HEAT TREATMENT AND CAB (CONTROLLED ATMOSPHERE BRAZING)” title_text=”ALUMINIUM HEAT TREATMENT AND CAB (CONTROLLED ATMOSPHERE BRAZING) SECO\/WARWICK ” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][et_pb_breadcrumbs _builder_version=”3.6″ global_colors_info=”{}”][\/et_pb_breadcrumbs][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_4,1_4″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text module_class=”podtytuly” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n
SECO\/WARWICK\u2019s rotary retort furnaces are specifically designed for continuous production and uniform heat treating of small parts, such as\u00a0coins, small hardware, bearings, ammunition casings, chain components and fasteners, such as\u00a0nuts, bolts, and screws.
The rotary retort furnace is designed to\u00a0improve production and maintain the consistent heat treating and quench performance required in\u00a0high-performance small parts like bearings and fasteners. It provides the process flexibility to\u00a0be\u00a0utilized for either single or\u00a0multi-application production environments and in\u00a0small or\u00a0large batches. SECO\/WARWICK customers are choosing Rotary Retort systems to\u00a0save time and money on\u00a0maintenance and operating costs when evaluating the total cost of ownership compared to\u00a0traditional mesh belt or\u00a0batch systems.<\/p>\n
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Rotary retort furnaces are used to\u00a0process an exceptionally wide variety of small parts including screws, nuts, bolts, washers and coins. The rotary retort furnace is particularly adaptable to\u00a0controlled atmosphere hardening, carbonitriding, and carburizing operations in\u00a0the range of 1,550 to\u00a01,750\u02daF (840 to\u00a0955\u02daC).<\/p>\n
The Whirl-A-Way quench is a fast uniform quenching system that produces deeper case depths.The Whirl-A-Way quench is designed to provide superior quench results with ferrous and nonferrous parts after they have reached temperature in the furnace. Parts are discharged into the quench medium seconds after temperature has been achieved and are conveyed to the rotating discharge conveyor by the motion of the quench fluid. This motion allows the vapor barrier of each part to be instantaneously wiped away, resulting in excellent quench properties. On entry into the quench drum, parts are conveyed to the discharge point by the revolving motion of the drum flights. The quench fluid can be oil, water or synthetic media. The patented Whirl-A-Way system is designed to prevent atmosphere contamination in the furnace. The system is capable of handling a wide variety of part configurations while constantly maintaining individual quench results, providing both deeper case depths and uniformity.<\/p>\n
[\/et_pb_tab][et_pb_tab title=”Features” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n
\/\u00a0<\/span>Factory Built \/<\/span>\u00a0<\/span>Hopper\/Loader [\/et_pb_tab][et_pb_tab title=”Advantages” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/\u00a0<\/span>Standard Equipment \/\u00a0<\/span>Electric Design \/\u00a0<\/span>Gas Design \/\u00a0<\/span>Retort \/\u00a0<\/span>Rotary Mechanism \/ <\/span>Sealed Atmosphere \/\u00a0<\/span>Low Maintenance \/\u00a0<\/span>Automation \/\u00a0<\/span>No Pits \/\u00a0<\/span>Superior Material Handling <\/p>\n [\/et_pb_tab][et_pb_tab title=”Processes” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \/\u00a0<\/span><\/strong>Carbonitriding [\/et_pb_tab][et_pb_tab title=”Materials” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n \u00a0\/<\/span><\/strong> Screws [\/et_pb_tab][et_pb_tab title=”Industries” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n \/ <\/span><\/strong>Bearing [\/et_pb_tab][\/et_pb_tabs][et_pb_code admin_label=”Code” _builder_version=”4.23.1″ _module_preset=”default” global_module=”123774″ saved_tabs=”all” global_colors_info=”{}”] PREMIUM LIBRARY<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”R&D en” module_class=”product_widget_wrap_rd” _builder_version=”4.23.1″ _module_preset=”default” text_orientation=”center” global_module=”167835″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n R&D<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”AUTOMATYKA en” module_class=”product_widget_wrap_automation” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167846″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n AUTOMATION<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SERVICE EN” module_class=”product_widget_wrap_service” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167859″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SERVICE<\/span><\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”SUPLEMENTALS EN” module_class=”product_widget_wrap_supleme” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167809″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n SUPPLEMENTALS:<\/span><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product infographic” module_class=”suplementals_product_infographic suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”]<\/p>\n Product infographic<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”Product movie playlist en” module_class=”suplementals_product_movie suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”169564″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n Product video<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”dnabook-en” module_class=”suplementals_product_dna suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”167873″ saved_tabs=”all” locked=”off” global_colors_info=”{}”]<\/p>\n DNA\/BOOK<\/a><\/p>\n [\/et_pb_text][et_pb_text admin_label=”ECO\/BOOK-en” module_class=”suplementals_product_eco suplementals_wrap” _builder_version=”4.23.1″ _module_preset=”default” global_module=”165507″ locked=”off” global_colors_info=”{}”]<\/p>\n
<\/strong>All equipment is completely factory assembled, piped, wired and mechanically tested before shipment to\u00a0minimize installation time and expense. Fast connection to\u00a0utilities is assured.<\/p>\n
<\/strong>The hopper\/loader is designed to charge a predetermined load of parts into the furnace on each revolution of the retort. Parts stored in the hopper are automatically transferred into the load bucket upon its arrival at the bottom position of the elevator. The loaded basket is then elevated and the parts are automatically deposited into the furnace.<\/p>\n
<\/strong>Furnace lines are pre-engineered in\u00a0standard sizes with rated capacities from 500 LB (225 KG) to\u00a01,000 LB (450 KG). They can be\u00a0manufactured, delivered and installed quickly. Custom engineered systems have been provided with capacities up to\u00a04,000 LB (1,800 KG) per hour.<\/p>\n
<\/strong>The electrically heated design features bayonet heating elements that can easily be replaced from outside of the furnace.<\/p>\n
<\/strong>The gas fired design is equipped with centrifugally cast alloy radiant tubes and complete combustion system.<\/p>\n
<\/strong>The cantilevered, one piece cast retort is supported at one end and sealed at the charge end of the furnace. There are no seals or bearings in hot areas or at the discharge end.<\/p>\n
<\/strong>Auger flights convey the parts smoothly and quietly through the furnace. Rotation of the retort has a wide range of speed adjustments to provide complete flexibility of process cycle times.<\/p>\n
<\/strong>The retort is supported by a sealed bearing, and the quench is flange mounted to the furnace. Only the small load door opens momentarily with each rotation of the retort.<\/p>\n
<\/strong>No baskets or trays are required. The retort is the only moving part exposed to heat.<\/p>\n
<\/strong>Heat Treating is completely automatic after loading parts.<\/p>\n
<\/strong>The system requires no pits or special foundations; it is designed for floor level installation.<\/p>\n
<\/strong>The internal flights conveyance through the furnace retort, and the mechanism-free fluid-conveyance through the quench bath minimizes lost, mixed or damaged parts.<\/p>\n
\/\u00a0<\/span><\/strong>Hardening
\/\u00a0<\/span><\/strong>Carburizing<\/p>\n
\u00a0\/<\/span><\/strong> Nuts
\u00a0\/<\/span><\/strong> Bolts
\u00a0\/<\/span><\/strong> Ammunition casings
\u00a0\/<\/span><\/strong> Washers and coins<\/p>\n
\/ <\/span><\/strong>Automotive
\/ <\/span><\/strong>Agricultural
\/ <\/span><\/strong>Fasteners
\/ <\/span><\/strong>Defense<\/p>\n