{"id":8434,"date":"2017-03-15T09:49:44","date_gmt":"2017-03-15T08:49:44","guid":{"rendered":"http:\/\/www.secowarwick.com\/?page_id=8434\/"},"modified":"2025-08-20T13:51:12","modified_gmt":"2025-08-20T11:51:12","slug":"vacuum-carburizing","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/products\/vacuum-carburizing\/","title":{"rendered":"Vacuum Carburizing"},"content":{"rendered":"

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Vacuum Carburizing<\/h1>\n

FineCarb\u00a0Vacuum Carburizing\u00a0<\/h2>\n

\/ <\/strong><\/span>Guarantee of carburizing repeatability and uniformity of the case from 0,1mm to\u00a05mm.
\/ <\/strong><\/span>Unique carburizing gas mixture.
\/ <\/strong><\/span>Total elimination of process by-products, like soot and tar, green manufacturing process.
\/ <\/strong><\/span>Automatic control of\u00a0carburizing atmosphere \ufb02ow<\/strong>, depending on charge size.
\/ <\/strong><\/span>Reduction of cycle time by\u00a0increasing the Carburizing temperature to\u00a01150 \u00b0C.
\/ <\/strong><\/span>Grains growth limitation in\u00a0high-temperature Carburizing by\u00a0PreNitLPC technology.<\/p>\n

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Single-chamber furnaces<\/h2>\n

\/ <\/strong><\/span>10,12,16,25bar
\/ <\/strong><\/span>400x400x600mm 200\/300kg
\/ <\/strong><\/span>600x600x900mm 600\/1000kg
\/ <\/strong><\/span>900x800x1200mm 1200\/1500kg<\/p>\n

\"vacuu<\/a><\/p>\n

Double chamber furnaces<\/h2>\n

\"vacuum<\/a><\/p>\n

Rotary and Linear Modular Systems<\/h2>\n

\/ <\/strong><\/span>600x660xl000mm 600\/1000kg
\/ <\/strong><\/span>900x800x1200mm 1200kg<\/p>\n

Rotary Modular Systems<\/h2>\n

\/ <\/strong><\/span>Compact structure
\/ <\/strong><\/span>Up to\u00a010 processes chambers
\/ <\/strong><\/span>Easy operation and maintenance, high ef\ufb01ciency
\/ <\/strong><\/span>Perfect for medium-series production
Flexibility and variety of processes<\/p>\n

\"rotary-modular-systems\"<\/a><\/p>\n

[\/et_pb_tab][et_pb_tab title=”Design Features of SECO\/WARWICK furnaces” _builder_version=”4.23.1″ global_colors_info=”{}”]<\/p>\n

Design Features of SECO\/WARWICK furnaces<\/h2>\n

\/ <\/strong><\/span>Compact design, easy operation, low consumption of energy and process gas, high efficiency with low operating and maintenance
\/ <\/strong><\/span>Heating chambers equipped with Curved, wide heating elements, providing ef\ufb01cient heating and high uniformity
\/ <\/strong><\/span>Suitable for wide range of carburizing technologies and gas quenching
\/ <\/strong><\/span>Seco Vac control system facilitating operation, programming of new tasks, device operation optimization, including queuing for modular lines, reporting functions, etc.<\/p>\n

\"secowarwick<\/p>\n

[\/et_pb_tab][et_pb_tab title=”Technology” _builder_version=”4.23.1″ hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

Gas Quenching<\/h2>\n

\/ <\/strong><\/span>Easy control of cooling speed by\u00a0software modificat\u00edon of gas pressure and blower speed in\u00a0appropriate cycle stage
\/ <\/strong><\/span>Suitable for various cooling gases including N2<\/sub>, He, or\u00a0H2<\/sub> with pressures up to\u00a025 bar
\/ <\/strong><\/span>High capacity of quenching in\u00a0Helium, close to\u00a0quenching in\u00a0oils
\/ <\/strong><\/span>Separate cooling Chamber in\u00a0double-chamber furnaces or\u00a0modular systems increases the application for 16MnCr5\/8620 steels (range MQ1\/2 DIN 3990)
\/ <\/strong><\/span>Uniform cooling and repeatable of distortion field
\/ <\/strong><\/span>lnnovative SECO\/WARWICK circular cooling system allowing for fast cooling with use of reversible top\/bottom gas flow
\/ <\/strong><\/span>The ConFlap convective heating system in\u00a0single-chamber VPT furnaces allowing for harden\u00edng with shorter cycle times before Ms transformations significantly reducting part distortions<\/p>\n

SimVac Process Simulator<\/h2>\n

SimCarb module enables designing of vacuum carburizing<\/a> processes prior to<\/strong>
running trials saving actual process time and reducing number of scrapped<\/strong><\/p>\n

\/ <\/strong><\/span>Optimal segment planning of carburizing process split to boost and diffusion (holding) phases
\/ <\/strong><\/span>Calculations based on steel grade, sizeand shape of parts, as well as Cooling profilefor hardening
\/ <\/strong><\/span>Manual or automatic simulation mode
\/ <\/strong><\/span>Carburizing cost reduction
\/ <\/strong><\/span>lntuitive users interface
\/ <\/strong><\/span>Fully compatible with furnace control system Secovac<\/p>\n

SimHard module – gas hardening<\/a> simulator is an additional<\/strong>
technology support that enables:<\/strong><\/p>\n

\/ <\/strong><\/span>Simulation of hardness distribution upon the basis of achieved carbon profile
\/ <\/strong><\/span>Including the cooling characteristics of SECO\/WARWICK furnaces into the calculations
\/ <\/strong><\/span>Designing of carburizing process for required mechanical properties TWV
\/ <\/strong><\/span>Detailed calculation of carbon profile considering charge configuration and geometry
\/ <\/strong><\/span>Manual or automatic simulation mode<\/p>\n

\"vacuum<\/p>\n

PreNitLPC technology:<\/h2>\n

\/ <\/strong><\/span>Limits grain growth in high-temperature processes (above 1000\u00b0C)
\/ <\/strong><\/span>Accelerates case creation
\/ <\/strong><\/span>Reduces retention of austenite and carbides formation
\/ <\/strong><\/span>Shortened process duration<\/p>\n

\"prenitlpc<\/p>\n

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DOWNLOAD<\/strong><\/h3>\n

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[et_pb_breadcrumbs _builder_version=”3.6″ global_colors_info=”{}”][\/et_pb_breadcrumbs]Vacuum Carburizing FineCarb\u00a0Vacuum Carburizing\u00a0 \/ Guarantee of carburizing repeatability and uniformity of the case from 0,1mm to\u00a05mm.\/ Unique carburizing gas mixture.\/ Total elimination of process by-products, like soot and tar, green manufacturing process.\/ Automatic control of\u00a0carburizing atmosphere \ufb02ow, depending on charge size.\/ Reduction of cycle time by\u00a0increasing the Carburizing temperature to\u00a01150 \u00b0C.\/ Grains growth […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":152,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-8434","page","type-page","status-publish"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8434","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=8434"}],"version-history":[{"count":6,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8434\/revisions"}],"predecessor-version":[{"id":182999,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8434\/revisions\/182999"}],"up":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/152"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=8434"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}