{"id":8563,"date":"2017-03-16T20:35:47","date_gmt":"2017-03-16T19:35:47","guid":{"rendered":"http:\/\/www.secowarwick.com\/?page_id=8563\/"},"modified":"2025-06-24T08:24:01","modified_gmt":"2025-06-24T06:24:01","slug":"cuprobraze","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/tech-spotlights\/cuprobraze\/","title":{"rendered":"CuproBraze furnace systems"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|desktop&#8221; admin_label=&#8221;section&#8221; _builder_version=&#8221;4.16&#8243; background_color=&#8221;#f9f9f9&#8243; custom_padding=&#8221;10px|||&#8221; custom_padding_tablet=&#8221;50px|0|50px|0&#8243; custom_padding_phone=&#8221;&#8221; transparent_background=&#8221;off&#8221; padding_mobile=&#8221;off&#8221; make_fullwidth=&#8221;off&#8221; use_custom_width=&#8221;off&#8221; width_unit=&#8221;on&#8221; custom_width_px=&#8221;1080px&#8221; custom_width_percent=&#8221;80%&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; 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sticky_enabled=&#8221;0&#8243;]<\/p>\n<p><span class=\"figtitle\">Double layer of radiators<\/span><span class=\"figdesc\">being brazed in a SECO\/WARWICK CuproBraze furnace<\/span><\/p>\n<p>[\/et_pb_slide][\/et_pb_slider][et_pb_text _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; hover_enabled=&#8221;0&#8243; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<h1>CuproBraze furnace systems<\/h1>\n<p>&nbsp;<\/p>\n<p><strong>PROCESS<\/strong>: The <em>Cu<\/em>proBraze process is a\u00a0brazing process speci\ufb01cally developed for the manufacturing of automotive and heavy-duty industrial heat exchangers. By\u00a0using high strength copper alloys it is possible to\u00a0manufacture light, strong, ef\ufb01cient and compact heat exchangers at\u00a0a\u00a0low cost with this environmentally friendly, lead-free process. The brazing of <em>Cu<\/em>proBraze radiators uses a non-toxic low temperature melting alloy that works well in a nitrogen based controlled atmosphere furnace. The brazing material is lead free and there is no post-braze treatment required, such as rinsing. Binders and braze alloys can be applied to the tubes, \ufb01n tips or headers by spraying, brushing or rolling. After brazing, the brazed copper-brass joints are signi\ufb01cantly stronger than the solder metal and do not suffer from galvanic corrosion. Developed for this process, anneal resistant header, fin and tube materials assure the strength of the products.<\/p>\n<p>&nbsp;<\/p>\n<h3>\u00a0STANDARD FURNACE SIZES<\/h3>\n<table border=\"0\">\n<tbody>\n<tr>\n<td><strong>Model\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n<td><strong>Length<\/strong><\/td>\n<td><strong>Width<\/strong><\/td>\n<td><strong>Height<\/strong><\/td>\n<\/tr>\n<tr>\n<td>C-121204<\/td>\n<td>1200mm(48 in.)<\/td>\n<td>1200mm(48 in.)<\/td>\n<td>400mm(I6 in.)<\/td>\n<\/tr>\n<tr>\n<td>C-151204<\/td>\n<td>1500mm(60 in.)<\/td>\n<td>1200mm(48 in.)<\/td>\n<td>400mm(I6 in.)<\/td>\n<\/tr>\n<tr>\n<td>C-151504<\/td>\n<td>1500mm(60 in.)<\/td>\n<td>1500mm(60 in.)<\/td>\n<td>400mm(16 in.)<\/td>\n<\/tr>\n<tr>\n<td>C-181806<\/td>\n<td>1800mm(72 in.)<\/td>\n<td>1800mm(72 in.)<\/td>\n<td>600mm(24 in.)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-8565\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-two-ch.jpg\" alt=\"cuprobraze furnances two chamber\" width=\"380\" height=\"274\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-two-ch.jpg 380w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-two-ch-150x108.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-two-ch-300x216.jpg 300w\" sizes=\"(max-width: 380px) 100vw, 380px\" \/><\/p>\n<p>Two Chamber\u00a0<em>Cu<\/em>proBraze Batch Furnace<\/p>\n<p>&nbsp;<\/p>\n<p><strong>STANDARD FURNACES<\/strong>: SECO\/WARWICK can provide either a\u00a0two or\u00a0three chamber\u00a0<em>Cu<\/em>proBraze@ Fumace System. The two chamber pictured to\u00a0the left is a\u00a0front-loading furnace with a\u00a0pur ging\/ cooling vestibule and a\u00a0convection heating chamber. The furnace is a\u00a0compact design With an internal recirculation fan and cooling blower that uses minimal tloor space (8mx8m). The heating system consists of a\u00a0high pressure, high velocity recirculation fan passing the heated atmosphere over heating elements to\u00a0provide optimum flow of nitrogen through the workload to\u00a0obtain the tight temperature unifonnity required for this process. At\u00a0the operating temperatures of the furnace, convection heating is the quickest way of transferring heat to\u00a0the workload.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-8566\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-three-chamber.jpg\" alt=\"cuprobraze furnances three chamber\" width=\"380\" height=\"455\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-three-chamber.jpg 380w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-three-chamber-125x150.jpg 125w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnances-three-chamber-251x300.jpg 251w\" sizes=\"(max-width: 380px) 100vw, 380px\" \/><\/p>\n<p>Three Chamber Semi- Continuous\u00a0<em>Cu<\/em>proBraze Furnace<\/p>\n<p>&nbsp;<\/p>\n<p><strong>CONTINUOUS FURNACE SYSTEMS<\/strong>: SECO\/WARWICK has developed a\u00a0large volume, continuous operating\u00a0<em>Cu<\/em>proBraze furnace line. The system consists of a\u00a0Convection Brazing Fumace, Water Jacketed Cooling Chamber Assembly, Air Blast Station and\u00a0<strong><em>ACCUBRAZE <\/em><\/strong>PLC Computer Control System. The heart of the system, the\u00a0<strong>Convection Brazing Furnace<\/strong>, is split into multiple conrtrol zones. Each zone is equipped with direct fired, high velocity burners that are mounted horizontally above and below the muffle, and a\u00a0variable speed fan. The SECO\/WARWICK design allows continuous brazing of various sized loads and is speci\ufb01cally recommended for diversi\ufb01ed production.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-8567\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnance.jpg\" alt=\"cuprobraze furnance\" width=\"432\" height=\"323\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnance.jpg 432w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnance-150x112.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/cuprobraze-furnance-300x224.jpg 300w\" sizes=\"(max-width: 432px) 100vw, 432px\" \/><\/p>\n<p>Continuous Operating\u00a0<em>Cu<\/em>proBraze Furnace<\/p>\n<p><strong>CONTROLS<\/strong>: A\u00a0PLC based control system is responsible for temperature control, sequencing and logic required for the system with the option of adding SECO\/WARWICK`s\u00a0<strong><em>ACCUBRAZE<\/em><\/strong>\u00a0computer controls to\u00a0enhance the interfacing between the operator and the PLC.<\/p>\n<p>&nbsp;<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_button button_url=&#8221;\/en\/request-for-quote\/&#8221; button_text=&#8221;REQUEST FOR QUOTE&#8221; button_alignment=&#8221;center&#8221; _builder_version=&#8221;4.16&#8243; custom_button=&#8221;on&#8221; button_text_color=&#8221;#ffffff&#8221; button_bg_color=&#8221;#e31e24&#8243; button_border_width=&#8221;1&#8243; button_border_radius=&#8221;5&#8243; custom_css_main_element=&#8221;width: 100%;||-webkit-box-shadow: 2px 2px 5px 0px rgba(171,171,171,0.45);||-moz-box-shadow: 2px 2px 5px 0px rgba(171,171,171,0.45);||box-shadow: 2px 2px 5px 0px rgba(171,171,171,0.45);||&#8221; saved_tabs=&#8221;all&#8221; global_colors_info=&#8221;{}&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_border_width__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_border_color__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_border_radius__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_bg_color__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;]&nbsp;[\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Double layer of radiatorsbeing brazed in a SECO\/WARWICK CuproBraze furnaceCuproBraze furnace systems &nbsp; PROCESS: The CuproBraze process is a\u00a0brazing process speci\ufb01cally developed for the manufacturing of automotive and heavy-duty industrial heat exchangers. By\u00a0using high strength copper alloys it is possible to\u00a0manufacture light, strong, ef\ufb01cient and compact heat exchangers at\u00a0a\u00a0low cost with this environmentally friendly, lead-free [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":154,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-8563","page","type-page","status-publish"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8563","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=8563"}],"version-history":[{"count":2,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8563\/revisions"}],"predecessor-version":[{"id":180179,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8563\/revisions\/180179"}],"up":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/154"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=8563"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}