{"id":8711,"date":"2017-03-15T10:20:53","date_gmt":"2017-03-15T09:20:53","guid":{"rendered":"http:\/\/www.secowarwick.com\/prenitlpc\/"},"modified":"2025-06-24T09:39:22","modified_gmt":"2025-06-24T07:39:22","slug":"prenitlpc","status":"publish","type":"page","link":"https:\/\/www.secowarwick.com\/en\/prenitlpc\/","title":{"rendered":"PreNitLPC"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;section&#8221; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_3,1_3&#8243; admin_label=&#8221;row&#8221; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; hover_enabled=&#8221;0&#8243; use_border_color=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<h2>PreNitLPC &#8211; fast and economical vacuum carburizing<\/h2>\n<p><img decoding=\"async\" class=\"alignleft size-full wp-image-8459\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/wykr.jpeg\" alt=\"wykr\" width=\"287\" height=\"199\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/wykr.jpeg 287w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/wykr-150x104.jpeg 150w\" sizes=\"(max-width: 287px) 100vw, 287px\" \/><\/p>\n<p style=\"text-align: justify;\">A\u00a0pre-nitriding option for low pressure vacuum carburizing, PreNitLPC broadens the applications for LPC Vacuum Carburizing by\u00a0utilizing higher carburizing temperatures. PreNitLPC is a\u00a0modern, fast and economical addition to\u00a0our standard low pressure carburizing system that enhances the process by\u00a0significantly reducing cycle times.<\/p>\n<p style=\"text-align: justify;\">Through dosing of the nitrogen carrier during controlled heat up ramp,\u00a0 the furnace can run at\u00a0higher temperatures (1000\u00b0C\/1800\u00b0F and above), while maintaining a\u00a0fine grain structure within the case. The strength properties are similar to\u00a0work that has been conventionally carburized at\u00a0lower temperatures.<\/p>\n<p style=\"text-align: justify;\">This technology saves process costs by reducing the carburizing cycle time and reducing the consumption of process gases (C2H2, C2H4, H2, NH3) as measured in liters and not, as in the case of conventional technologies, in cubic meters per hour. PreNitLPC is a unique process offering total value in both cost of operation &amp; process efficiency.<\/p>\n<p style=\"text-align: justify;\">Patent No.: EP 1558780 &amp; EP 1558781, Patent No.: US 7,513,958 &amp; US 7,550,049<\/p>\n<p>&nbsp;<\/p>\n<h3>Technical Key Features<\/h3>\n<p>The following demonstrates how the PreNitLPC technology option improves the quality and efficiency of vacuum carburizing:<\/p>\n<ul>\n<li>\u00a0 High-temperature process, up to\u00a01050\u00b0C (1900\u00b0F) maintaining a\u00a0fine-grained structure<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-8458\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f001.jpeg\" alt=\"f001\" width=\"405\" height=\"151\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f001.jpeg 405w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f001-150x56.jpeg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f001-300x112.jpeg 300w\" sizes=\"(max-width: 405px) 100vw, 405px\" \/><\/p>\n<p class=\"small-text\"><em>Fig. 1 Case grain diameter comparison after vacuum carburizing process for 18CrNiMo7-6 steel, correlated to\u00a0the temperature 920\u00b0C (1650\u00b0F),1000\u00b0C (1800\u00b0F)\u00a0and applied technology LPC, PreNitLPC.<\/em><\/p>\n<ul>\n<li>Increased the speed of case growth<\/li>\n<li>Reduction of carburizing cycle time and consequently significant reduction of costs<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"size-full wp-image-8460 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/fig2.jpeg\" alt=\"fig2\" width=\"420\" height=\"270\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/fig2.jpeg 420w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/fig2-150x96.jpeg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/fig2-300x193.jpeg 300w\" sizes=\"(max-width: 420px) 100vw, 420px\" \/><\/p>\n<p class=\"small-text\"><em>Fig. 2 Approximate times of LPC carburizing for 16MnCr5 steel depending on\u00a0required temperature and ECD.<\/em><\/p>\n<ul>\n<li>Lower content of Retained Austenite &amp; lower Carbide-forming ability while maintaining\u00a0not reduced, useful mechanical properties<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"size-full wp-image-8461 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f002.jpg\" alt=\"f002\" width=\"405\" height=\"151\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f002.jpg 405w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f002-150x56.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f002-300x112.jpg 300w\" sizes=\"(max-width: 405px) 100vw, 405px\" \/><\/p>\n<p><em>Fig. 3 Retained Austenite content in\u00a0comparison, after vacuum carburizing process for 18CrNiMo7-6 steel, correlated to\u00a0the temperature 920\u00b0C (1650\u00b0F), 1050\u00b0C (1900\u00b0F)\u00a0and applied technology LPC, PreNitLPC.<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"size-full wp-image-8462 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f003.jpg\" alt=\"f003\" width=\"405\" height=\"151\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f003.jpg 405w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f003-150x56.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/f003-300x112.jpg 300w\" sizes=\"(max-width: 405px) 100vw, 405px\" \/><\/p>\n<p style=\"text-align: justify;\"><em>Fig. 4 Lower Carbide-forming ability in\u00a0comparison, after vacuum carburizing process for 18CrNiMo7-6 steel, correlated to\u00a0the temperature 920\u00b0C (1650\u00b0F),1050\u00b0C (1900\u00b0F)and applied technology LPC, PreNitLPC.<\/em><\/p>\n<ul>\n<li>designed for the typical Case Hardening Steels<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h3>Economical Key Features<\/h3>\n<ul>\n<li>The greater case depth, the greater time reduction<\/li>\n<li>\u00a0<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"size-full wp-image-8463 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-11121.jpg\" alt=\"foto-11121\" width=\"472\" height=\"324\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-11121.jpg 472w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-11121-150x103.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-11121-300x206.jpg 300w\" sizes=\"(max-width: 472px) 100vw, 472px\" \/><\/p>\n<p class=\"small-text\"><em>Fig. 5 Total process time duration (from loading till unloading the charge from the furnace) when carburizing and oil quenched parts made of 16MnCr5 steel in\u00a0comparison of applied technology and the temperature and case depth. The reference technology (100%) is conventional carburizing using an endothermic atmosphere &amp; oil quench at\u00a0920\u00b0C (1650\u00b0F). The reduction range depends on\u00a0the applied temperature used in\u00a0PreNitLPC technology.<\/em><\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>The greater case depth, the greater utility costs reduction<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"size-full wp-image-8464 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-1123321.jpg\" alt=\"foto-1123321\" width=\"472\" height=\"360\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-1123321.jpg 472w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-1123321-150x114.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-1123321-300x229.jpg 300w\" sizes=\"(max-width: 472px) 100vw, 472px\" \/><\/p>\n<p class=\"small-text\"><em>Fig. 6 Utility costs (electricity, carburizing gases) of total process (from loading till unloading the charge from the furnace) when carburizing and oil quenched parts made of 16MnCr5 steel in\u00a0comparison of applied technology and the temperature and case depth. The reference technology is conventional carburizing using endothermic atmosphere &amp; oil quench at\u00a0920\u00b0C (1650\u00b0F).The reduction range depends on\u00a0the applied temperature according to\u00a0PreNitLPC technology.<\/em><\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>The greater case depth, the greater profits<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"size-full wp-image-8465 alignnone\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-44.jpg\" alt=\"foto-44\" width=\"472\" height=\"360\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-44.jpg 472w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-44-150x114.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/foto-44-300x229.jpg 300w\" sizes=\"(max-width: 472px) 100vw, 472px\" \/><\/p>\n<p class=\"small-text\"><em>Fig. 7 Possible increase in equipment profitability evaluation based on the time and utility cost reduction when carburizing using PreNitLPC technology compared with controlled-atmosphere carburizing.<\/em><\/p>\n<p>&nbsp;<\/p>\n<h4>Low Pressure Carburizing by FineCarb equals:<\/h4>\n<p><a href=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/4-2.jpg\"><img decoding=\"async\" class=\"alignnone size-full wp-image-44897\" src=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/4-2.jpg\" alt=\"4\" width=\"546\" height=\"299\" srcset=\"https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/4-2.jpg 546w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/4-2-150x82.jpg 150w, https:\/\/www.secowarwick.com\/wp-content\/uploads\/2017\/03\/4-2-300x164.jpg 300w\" sizes=\"(max-width: 546px) 100vw, 546px\" \/><\/a><\/p>\n<ul>\n<li>Purity of process because of multicomponent carburizing gases mixture (CH4- C2H2 &#8211; H2)<\/li>\n<li>Excellent carbon penetration when carburizing densely packed loads &amp; complex shaped workpieces or\u00a0blind holes (diesel engine nozzles) parts<\/li>\n<li>Repeatable &amp; high-speed processing<\/li>\n<li>Very low consumption of carburizing gases<\/li>\n<li>Better quality thanks to\u00a0no\u00a0intergranular oxidation (No\u00a0IGO) &amp; precise case uniformity<\/li>\n<li>Simplicity of carburizing of Aircraft &amp; Alloy Steels i.e.: Pyrowear\u00ae Alloy 57, M-50 NIL, SAE 9310, Ferrium C61 alloy etc.<\/li>\n<li>Compatible with NADCAP<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_selected_documents module_title=&#8221;Product materials&#8221; module_class=&#8221;selected-documents-box&#8221; _builder_version=&#8221;3.6&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_document post_id=&#8221;15937&#8243; title=&#8221;PreNitLPC\u00ae Technology&#8221; _builder_version=&#8221;3.0.47&#8243; global_colors_info=&#8221;{}&#8221;][\/et_pb_document][\/et_pb_selected_documents][et_pb_text _builder_version=&#8221;4.23.1&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; hover_enabled=&#8221;0&#8243; use_border_color=&#8221;off&#8221; border_color=&#8221;#ffffff&#8221; border_style=&#8221;solid&#8221; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p><iframe loading=\"lazy\" src=\"\/\/www.youtube.com\/embed\/OjPDK7hF-gk\" width=\"560\" height=\"314\" allowfullscreen=\"allowfullscreen\"><\/iframe><span class=\"videoTitle\">PreNitLPC<\/span><\/p>\n<p><span class=\"videoDesc\">A\u00a0pre-nitriding option for low pressure carburizing, PreNitLPC broadens the applications for LPC Vacuum Carburizing by\u00a0utilizing higher carburizing temperatures. PreNitLPC is a\u00a0modern, fast and economical addition to\u00a0our standard low pressure carburizing system that enhances the process by\u00a0significantly reducing cycle times.<\/span><\/p>\n<p>[\/et_pb_text][et_pb_button button_url=&#8221;https:\/\/www.youtube.com\/user\/secowarwickgroup&#8221; url_new_window=&#8221;on&#8221; button_text=&#8221;More videos on\u00a0our YouTUBE channel&#8221; button_alignment=&#8221;center&#8221; _builder_version=&#8221;4.23.1&#8243; custom_button=&#8221;on&#8221; button_text_size=&#8221;16&#8243; button_text_color=&#8221;#e02b20&#8243; button_border_width=&#8221;1&#8243; button_border_color=&#8221;#e02b20&#8243; hover_enabled=&#8221;0&#8243; button_letter_spacing_hover=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_border_width__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_border_color__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_border_radius__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_letter_spacing__hover_enabled=&#8221;on&#8221; button_letter_spacing__hover=&#8221;0&#8243; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_bg_color__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>PreNitLPC &#8211; fast and economical vacuum carburizing A\u00a0pre-nitriding option for low pressure vacuum carburizing, PreNitLPC broadens the applications for LPC Vacuum Carburizing by\u00a0utilizing higher carburizing temperatures. PreNitLPC is a\u00a0modern, fast and economical addition to\u00a0our standard low pressure carburizing system that enhances the process by\u00a0significantly reducing cycle times. Through dosing of the nitrogen carrier during controlled [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-8711","page","type-page","status-publish"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8711","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/comments?post=8711"}],"version-history":[{"count":4,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8711\/revisions"}],"predecessor-version":[{"id":180219,"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/pages\/8711\/revisions\/180219"}],"wp:attachment":[{"href":"https:\/\/www.secowarwick.com\/en\/wp-json\/wp\/v2\/media?parent=8711"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}