REPAIRS AND MODERNIZATION
Servicing of industrial furnaces
Modernization of the existing machine park is not only a guarantee of efficiently operating individual devices or whole production lines. It’s also a high-security, investment-saving, and more time devoted to strategic planning for your business.
Dynamically developing technologies and increasing customer expectations require the use of state-of-the-art metal heat treatment solutions. SECO/WARWICK offers professional upgrades and comprehensive equipment repairs to ensure that these solutions are implemented without significant investment to purchase of new equipment nor replacement of the entire production lines. SECO/WARWICK enhancements will help maximize your productivity while providing lower power consumption, safer operation and easier future control and regulation.
KNOWLEDGE
SECO/WARWICK engineers are highly qualified specialists with years of experience who have extensive knowledge of cutting-edge technologies and trends in the field of metal heat treatment. Thanks to practical skills and excellent knowledge of the expectations of our clients SECO/WARWICK experts will comprehensively update and offer the most effective solutions to help reduce costs and improve the efficiency of the equipment in use. What is important, our services are related to both the modernization and repair of own devices as well as devices of other manufacturers.
BENEFITS FOR YOUR COMPANY:
INDUSTRIAL FURNACES MODERNIZATION
Comprehensive equipment upgrades are among a number of benefits for your business.
By implementing new solutions you get the following guarantees:
/ Improving the efficiency and performance of the heat treatment and vacuum metallurgy equipment using state-of-the-art technology
/ Cost optimization of production processes and queuing of inputs
/ Reduction of unplanned downtime due to equipment defects
/ Maintain safety standards
/ No need to incur large capital expenditures
/ Comprehensive and professional advice and top-quality service
SERVICES OF MODERNIZATION AND REPAIR OF EQUIPMENT:
INDUSTRIAL FURNACES REPAIR
We offer modernization and comprehensive refurbishment of both SECO/WARWICK equipment as well as any solution or equipment for heat treatment of metals and metallurgical vacuum of other manufacturer. While performing modernization work, we guarantee the fulfillment and maintenance of the required safety standards at the same time and to comply with the NADCAP standard.
The modernization offer includes:
/ Repairs of whole heat treatment and / or vacuum metallurgy equipment
/ Updates:
/ complete control cabinets
/ heating, pumping, water, gas, pneumatic or hydraulic systems
/ temperature control circuit, carbon potential
/ Replacement of hydraulic feed feeders to new ones using electrical systems
/ AC/DC power systems used in vacuum metallurgy
/ Automation of casting process control
and:
/ Modernizations aimed at the implementation of modern, energy-saving, electric and gas heating systems
/ Modernization that optimizes the performance of the unit and increases its efficiency while reducing energy consumption
/ Retrofitting of sensors to provide better control and preventive supervision of individual equipment
/ Transfer of upgraded equipment and systems
/ Matching equipment for specific standards or safety requirements.
Modernisation and measurements of devices are conducted by means of specialist instruments and equipment, and the range of SECO/WARWICK monitoring instruments is still increasing in order to continuously meet customers’ expectations.
EXAMINING/THE TECHNICAL CONDITION OF EQUIPMENT:
SECO/WARWICK also offers a comprehensive technical inspection of heat treatment equipment and vacuum metallurgy. In response to customer needs, the range of service offerings has been extended by regular monitoring of equipment performance, performance measurement and tightness, as well as ongoing technical support within service contracts. The modernization and measurement of equipment is made with the help of specialized tools and systems, and the assortment of SECO/WARWICK monitoring tools is constantly expanding to meet the needs of our customers.
The examination of the technical condition of heat treatment equipment and vacuum metallurgy includes among others:
- checking the tightness of vacuum furnaces, gas systems and air,
- control of the condition of chambers of atmospheric furnaces and control and measuring apparatus,
- screening of shielding performance against harmful effects of X-rays,
- study of temperature distribution in accordance with applicable standards
Discover our metal heat treatment equipment service visits.
What do industrial furnace renovations involve?
Renovations offered by SECO/WARWICK include comprehensive replacement of worn components, modernization of control systems and restoration of full device functionality in accordance with current technological standards.
Which devices can be modernized?
SECO/WARWICK modernizes vacuum furnaces, atmospheric furnaces and CAB systems, as well as a variety of devices for heat treatment and/or vacuum metallurgy.
What does an industrial furnace modernization offer include?
The modernization offer includes:
- Renovations of entire devices for heat treatment and/or vacuum metallurgy
- Replacement or repair of the heating chamber of a vacuum furnace
- Replacement of furnace insulation
- Updating: control cabinets, heating, pumping, water, gas, pneumatic or hydraulic systems, temperature control tracks, carbon potential
- Replacement of hydraulic batch feed drives with new ones using electric systems
- AC/DC supply systems used in vacuum metallurgy
- Automation of the casting process control
as well as:
- Modernizations aimed at implementing modern, energy-efficient electric and gas heating systems
- Modernizations optimizing device parameters and increasing its efficiency while reducing energy consumption
- Retrofitting the device with sensors providing better control and preventive supervision of individual equipment components
- Relocating modernized devices and systems
- Adjusting equipment to meet specific standards or safety requirements
What does an industrial furnace technical condition assessment involve?
A technical condition assessment of an industrial furnace at SECO/WARWICK is a comprehensive diagnostic process aimed at ensuring safety, efficiency, and compliance of devices with standards.
Scope of industrial furnace technical assessment
- Leak testing:
- Vacuum furnaces
- Gas installations
- Air installations
- Inspection of the condition of atmospheric furnace chambers:
- Assessment of material wear
- Inspection of control and measurement equipment
- X-ray shielding tests:
- Verification of the effectiveness of protection against harmful radiation
- Temperature distribution measurement:
- In accordance with current industry standards
- Key for ensuring uniformity of thermal processes
How does SECO/WARWICK conduct technical condition assessments of industrial furnaces?
Using specialized tools and measurement systems as part of a service agreement, the following is offered:
- Regular monitoring of device operation
- Performance measurement
- Ongoing technical support
What are the benefits of equipment modernization?
Modernization increases energy efficiency, improves work safety, reduces operating costs and extends device lifespan.
Does SECO/WARWICK offer individual modernization projects?
Yes, SECO/WARWICK prepares dedicated solutions tailored to the client’s needs, taking into account production specifics and technological requirements.
